Ref. No. : CA - 12781 - (Production - Extrusion – with 20.2 years in Plastic Industry)

Education

Diploma In Polymer Technician (Rubber / Plastic), Karanataka Poly Technic, Mangalore From B. T. E in 2003.
S.S.L.C from Babu Rajendraprasad High School from K.S.S.E.B in 1999

Skill Sets

Software Exposure:
MS Office
Windows

Strengths:
Positive attitude and enthusiastic in teamwork.
Ability to handle crunch situations and adapt to any environment.
Strong desire to work in various platforms according to requirements and eagerness to learn.

Work Experience

Shift Officer
Since May 2010
Company Profile: World class manufacturer of rubber conveyor belts and rubber sheeting in India.

Quality Assurance Executive
December 2006 to April 2010
Company Profile: Manufacturer and Exporter of Rubber Sheets, Flooring & Mats.

Quality Assurance Executive
July to December 2006.
United Rubber Industries (I) Pvt. Ltd.

Graduate Trainee in Production Department
April 2005 to July 2006
Apollo Tyres

Supervisor (Production / Quality Department)
September 2003 To March 2005.
Printotex Rolls Bangalore.

Technical Trainee
Falcon tyres
Job Profile: Trainee (in tyre unit, Compound Mixing, Testing, Calendaring, Extrusion, Tyre Building, Tyre Curing & Inspection, In tube unit, Compound Mixing, Extrusion, Splicing, Curing & Inspection)

Key Performance Area Production:
Independently handling of Shift/ Production Activities
Process and product auditing from mixing to final finish.
To analyses the field complaint and take appropriate action in the process.
To enhance the productivity with out affecting the product quality.
Being a person of production department on implementing continuous process improvement reduction of re-work and scrap added value to achieve organizational goals.
Monitoring of hourly production Vs hourly production plan.
Technical problems Solving and Trouble Shooting.
Proper utilization of Manpower.
Shop floor administration, handling skilled manpower.
To organize daily work management at shop floor.
Co-ordinate with workers & ensure proper housekeeping.
Daily Raw material consumption, Production reports preparation & analyingn down time analysis.

Types of job handled:
Research & Development:
Testing of Raw materials like various Polymers & Rubber Chemicals.
Verification of drawings, designing of moulds and metal tooling
Development of products as per customer Specification.
Testing of components as per ASTM standards.
Improvement in process of manufacturing and cost reduction etc.,

Quality Assurance & Control:
Good knowledge of ISO 9001: 2000 & TS 16949 standards
Excellent knowledge of SAE, DIN, BIS, ASTM Standards
Preparation of quality plans as per customer specification.
Preparation of in –process data sheets.
Preparation of control plans, flow charts.
Statistical process control, i.e. range charts, average charts, etc
Document Control:
Materials Control:
Ordering and controlling Tools, Materials, Instruments and Souring of information (Technical and Commercial) of Special Materials/Equipment from local suppliers to raise Material Request and follow-up with certified Buyers until delivery. Controlling all Vendors Commissioning Spare Parts to receive, store and distribute.
Quality Control Documentation:
Controlling all the Correspondence, Documents, Specifications, Data Sheets, Drawings, Engineering Queries, test reports (in house & outside lab), Operational/functional Test Sheets, Calibration Certificates, Chemical Reports, Leak Test Reports, Handover Certificates, Punch Lists, QA/QC Documents, Reports, etc.
ISO Document Control System:
Receiving, dispatching, distributing, filing and controlling of all the Technical & Commercial documents (including drawings) and correspondences. Collecting, compiling and dispatching of Technical and Commercial documents for prequalification of vendors and enquiries. Receiving and controlling all the Technical and Commercial bids.
Quality Assurance & Control:
Preparation of quality plans as per customer specification.
Preparation of in process data sheets.
Document control i.e. material control, QC Documentation & ISO document control system
Principal Accountabilities
Participate actively in the production process and effectively utilize available resources.
Run the production batch as per the plan and control the production process at all stages, ensuring quality consistency.
Receipt of incoming raw materials at plant and store the same in the allocated area as per standard operating procedure.
Record day to day Production transactions accurately in SAP PP
(Production Planning) Module
To Run production effectively and safely, & when required.
Enhance housekeeping standards in designated areas
To review & update operating procedures for designated

Future Goals

To be appointed in an organization, where my skills are used to the optimum, where I can contribute my utmost to the growth and development of the organization.

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