Ref. No. : CA - 12031 - (Production - Printing & Lamination – with 21.5 years in Plastic Industry)

Education

Diploma In Mechanical Engineer from Govt. Polytech Beed, MSBTE, Mumbai with 66.73% in 2003
S.S.C from SBM School, Ambejogai. SSC Board, Pune with 73.60% in 2000

Skill Sets

Functional :
Well known about extrusion coating & injection moulding process.
Good knowledge about trouble shooting on plastic injection molding & extrusion process.
Preparing / reviewing the required document.
Maintaining required documents & all excel report .
Attend ISO 9001:2008 as an INTERNAL AUDITER training programmed.
Experience In installation & startup of Extrusion coating line as Production person
Attend Fire safety & First Aid Training at Cosmo Films Ltd.
Matching all excel related production report with SAP system.
Reporting production progress; rendering technical guidance to worker.
Knowledge about 5 s, Tpm & lean operation.
Expertise in analyzing information, system needs, evaluating end-user requirements.
SAP version 6.0,Avlon system.
Detail-oriented with an analytical bent of mind and positive attitude.
An effective communicator with analytical skills

Work Experience

Production Executive
Since May 2005
Company Profile : Manufacturer supplier of Packaging Films Label Films Print Lamination & Specialty Films. Trusted brand for Flexible Packaging Laminating Solutions.
Job Profile :
Role responsibility in production area
To achieve production targets with high efficiency with time based top quality output.
To set the line as per production plan.
To arrange raw materials and other related inputs as per production plan.
To carryout in process inspection of film per the guidelines & quality norms
To spot out the problem areas. Generate the shift documents. i.e. Daily reports, Monthly reports Shift efficiency, Machine efficiency, Control charts
To implement systems and measures to bring out higher machine efficiencies and reduction in wastage on a continuous basis.
Run the product like polyester BOPP Nylon Metalized extrusion product supplied to various customer
Die related all work like die disassemble & assemble.
Optimizing man machine utilization to achieve pre set production targets.
Planning day to day activities, production schedules, allocating work and conducting
Inspection/ tests for checking performance capacity of various machines and equipments.
Doctor blade change, mica as primer application, ozone application in PET product.
Work with team & as a team leader, line leader.
Set all process parameter for various products.
Well & good set velvet, polyester product with proper adhesive (mica).
Suggest improvements in process where required. Maintain records of documents manufacturing and ISO related activities Plan and coordinate Operation and support in Shutdown.

Role responsibility in Maintenance activity
Implementing maintenance schedules, carrying out periodic checks to ensure performance of equipment and maintaining required documents for the same.
Identifying areas of problematic / breakdowns and taking steps to rectify the equipment through application of troubleshooting tools like root cause analysis.
Maintaining and ensuring stringent adherence to quality standards, norms practices, identifying gaps and taking corrective action on cost reduction.
Documents for the same.
Handle utility related to process like chiller(voltas, blue star, 95 TR), Air compressor, cooling tower, air washer.

Role & responsibility in other activity :-
Keep observation on slitter m/c (Atlas, SRC, Kolhi, and Titan). & take response from slitter person about line jumbo production as a customer.
Watch on order roll packing & quality of packing material..
Working in PPC department when urgency.
To check all type of data entry in SAP. like slitting production & rejection.
Share to quality department to solve customer complain.

Production Engineer
July 2003 to May 2005
Sanjay Technoplast Pvt. Ltd.
Company Profile - Leading Manufacturer of Household Plastic Product.
Job Profile :
Role & responsibility Production department:-
Worked as line supervisor with responsibilities of handling ten injection Molding machines With fourteen man power.
Produce different type of plastic articles in various raw materials.
Raw material processed nylon, eva, pp, abs, etc.
Trouble-shoot and to solve the problems during production on molding m/c.
Material planning, Production planning, and mould planning.
Handle injection molding machine, Romex, (250 tons) Windsor (350 tons), me plc (300 tons), vertical (45 tons) & horizontal (50 tons).
Rejection control & Improvement Productivity
Organizing and controlling of labor, Improve machine efficiencies & reduce cycle time.
Downtimes, Machine capacity improvement, Preventive, Breakdown maintenance
Production and maintenance of tools/ jigs/ fixtures mould for molding components.
Also handle in emergency lath m/c, drilling m/c, in our company tool room plant.
Visit to all vendor for solving problem & mould planning.
Reporting to manager & General Manager, If any case owner.
Monitored quality of products so that there would be 100% quality of final product which reduced the rejection quantity.
Handled all activities of shop floor.
Worked on Rejection analysis, vendor quality control, o/p quality control & Process quality control.

Future Goals

To be a member of the core team of the organization, this would enable me to contribute my technical skills and analytical skills consistently towards the growth of the organization.

Copyright © 2003 - 2015 Smartech Global Solutions Ltd. All rights reserved. Designed by Plastemart.com