Ref. No. : CA - 30426 - (Production - Extrusion – with 17.7 years in Plastic Industry)

Education

Post Graduate Diploma in Plastics Processing & Testing (PGD - PPT) from Central Institutes of Plastics Engineering & Technology (CIPET) Lucknow-2006.

B.Sc(chemistry) from B.R.A Bihar University, Muzaffarpur in the years 2002.

Skill Sets

Key Functional Areas;
Planning day-to-day activities, production schedules, and allocating work for achieving of monthly production targets.
Monitoring production, keeping control over activities and analysing processes for stabilization thereby ensuring smooth operations.
Incorporating various value engineering, localization & application engineering initiatives by analyzing field failures & designing preventive measures study to reduce scrap / wastage / rejections.
Practical knowledge on m/c operation and trouble shoot on process.
Monthly ERP & SAP generated reporting to Management.
Managing the efficiencies and yield through optimum utilization of resources for profitable operation of the unit.

Work Experience

Extrusion manager.
From 12 /2019 to till
Company profile- Manufacturer of shrink film, instant food packaging film & stand-up pouch bags

Blown film In-charge
From 06 Sept., 2017 to 31Oct.2019
Company profile- Plastic Packaging

MACHINE HANDLE: Five layers Macchi Extrusion (55/65/90/65/55) 500kg/hrs, Rajoo Three layer extrusion machine 250 kg/hrs water pouch, shrink film and outer cover for water pouch. Shrink film products for Nestle, Kasapreko , Multipack limited, Coca-cola and Twellium company.

Varun Beverages Limited ( unit-2) As an ISO 9001:2008 , ISO 14001:2004 & OHSAS 18001: 2007 Manufacture & packaging of Corrugation Box, trays pads shrink film & Poly bags.
Worked with Varun Beverage limited , As Deputy Manager ,Production in Blown film department Alwar, RAJASHTHAN from Nov, 2013 October to Aug.2017
MACHINE HANDLE: Reifenhäuser Kiefel Extrusion (70/105/70) 700kg/hr, Bottom bag making machine for pouching. Slitting machine.

TOP INDUSTRIES LIMITED GHANA :
From 06/2011- 7/2013
As PLANT IN-CHARGE in Plastic Extrusions Process, & HM BAG MAKING DIVISION. Directly responsible for overall Administration , Manufacturing operations & supervise up-to 100 employees. Set department objectives, authorize spending and human resources. Evaluate production performances and set future targets. Oversee daily production output, quality and process improvements.

Significant contributions are:
Responsible for production , maintenance of Extrusion M/C.
Maintenance of All types of Utilities Chillers, Cooling Tower, Compressor.
Streamline operations to improve productivity and plant efficiency.
Reduced manpower with increased quality output.
Better inventory control resulting savings.

ULTIMATE FLEXIPACK LIMITED ( UFLEX GROUP) HARIDWAR.
From 01/2010- 6/2011

Ultimate Flexipack Ltd (UFL), is the largest manufacturer of multi layer blown polyethylene films  ( PE films) in Asia Pacific region. It is a company of complete flexible packaging solutions created with you at centre.As an ISO 9000-2008 & ISO 22000-2005(FSMS) certified company, UFL has two manufacturing plants for producing world class multi layer PE films in Jammu and Haridwar. Our plants have machines from Brampton of Canada, Windmoller & Holscher and Reifenhauser of Germany.

THE PAPER PRODUCTS LIMITED (Flexible Packaging Division), Rudrapur (Uttrakhand)
(Venture of the Huhtamaki Group) 08 / 2006- 1/ 2010
Joined as Junior Engineer Trainee and rose to the position of Junior Engineer, Extrusion Blown Film Production Department in Aug-2006.

Chief Tasks Handled
Managing and supervising shift operations.
Maintain Daily production Report, Raw Material Planing & Production planning.
Handling the operations and maintenance of:
Industrial machines (WINDSOR I.B.C 60/75/60 Model) for three layers PE Film processing like Co-extrusion Multi layer Blown Film Machine.
Industrial testing machine for G.S.M., tensile strength coefficient of friction, optical transmission, etc.
Working on the Standard Operating procedure with the aim of optimizing productivity and quality.

Key Highlights
Played a key role in driving quality enhancement initiatives:
Introduced the Online Offline Inspection Daily Report.
Started the process of conducting Customer Complaint Analysis & preparation of analysis report.
Considerably improved the quality of film through the incorporation of Lamination process measures. Please specify and also mention quantifiable achievements if possible.
Registered improvement in volume of production and succeeded in bringing down costs.
Commended for monthly production target achievement in Dec’07.

Previous Experience: Worked with The Supreme Industries Limited Malanpur Gwalior in Air Bubble film Plant as a shift supervisor from July 2003 to June 2005. Key Functional Areas;

Planning day-to-day activities, production schedules, and allocating work for achieving of monthly production targets.
Monitoring production, keeping control over activities and analyzing processes for stabilization thereby ensuring smooth operations.
Incorporating various value engineering, localization & application engineering initiatives by analyzing field failures & designing preventive measures study to reduce scrap / wastage / rejections.
Practical knowledge on m/c operation and trouble shoot on process.
Monthly ERP & SAP generated reporting to Management.
Managing the efficiencies and yield through optimum utilization of resources for profitable operation of the unit.

Process Engineering
Possess processing experience on Multi-layer IBC Blown Film on indigenous plant with different polymer combination supplied by world renowned manufacturer.
Capable to make polymer combination depends on end use as well as effective costing.
Devising cost saving measures & modifications to achieve substantial reduction in terms of production cost, raw material & energy consumption.
Manage Process Preventive Maintenance Schedules on regular basis.
Implementation and smooth compliance of all production/Quality systems and norms.

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