• Gender: Male
• Age: 45
• Designation: Factory Manager
• Highest Education Level: Graduate - Degree
• Preferred Country: India
• Notice Period: 30  Days
• Preferred Location: Osmanabad
• Work Experience: 24.2 Year(s)

Education

B.Tech.(Textile Engineering) from Shivaji University, Kolhapur in 2001

Skill Sets

Result oriented professional with more than 19 years of experience in Production Planning, Quality Management, Preventive Maintenance Planning and Cost Re-Engineering in India & Abroad.
Proficient in managing various manufacturing operations as per the set parameters & standards as well as experience of developing procedures for operational excellence.
Acquired a complete understanding of the technology trends with the distinction of instituting quality control techniques to achieve product excellence at the lowest overall cost.
Proficient in coordinating with buyers, production planning, quality control, negotiations, liaising with various agencies with demonstrated initiatives
Expertise in erection OF HDN- 4, 6, 8, GCL 6S EXACTA, OMEGA 6, Alpha 6 M/CS, J.P., starlinger & Lohia Extrusion Plant, Multikon55, Rope Extrusion & Twisting M/CS, H.M. Plants & Injection Moulding M/CS, Blow Extrusion, Side and Bottom Sealing M/CS.
Adept in effectively managing product development, produ

Work Experience

Factory Manager
Since Jan 2020 to Jan 2021
Company Profile :
Manufacturer of Woven Sacks for Agro viz Maize, soya, Peanuts etc And For flour in size of 5,10,25,50,70,90 kgs
Job Profile :
Handling capacity of 200000 bags/ day.
Handling All the Factory afairs like production, quality, maintenance, purchase, Manpower, dispatch, etc

Factory In Charge
May 2018 to May 2019
Job Profile :
Diversified project of pp woven, cotton, jute, non woven-woven sandwich bags, Flexo/ multicolour printed bags
Handling capacity of 600000 bags/ day
Only finishing of bag was done in it, fabric is imported from, India, Bangladesh, Pakistan & locally
Managing Stock of more than 2000 tones fabric of 150 different varieties ( pp woven, non woven, cotton & jute)
Achieved waste reduction by 3% in trimming of Flexoprinted laminated and non woven bags.
Developed quality check procedures for imported material.
Help in designing flexoprinted bags

Production Manager
April 2016 to April 2018
Company Name : Societe Arabe D’Industies Plastiques, Sousse(Tunisia)
Job Profile :
Turn key project of Starlinger with 1500EX Extruder, Alpha 6 Looms, Remac printing and Multikon 55
Mainly producing bags for Sugar, flour, etc.
Material turnover 400 tones/month.
Having all responsibility of entire project from erection, training up to production.
I am only person who knows woven sacks, all other are learners.
Work with all local manpower.

General Manager
Nov 2014 to April 2016
Company Name : Apex Plastic WLL (Bahrain)
Job Profile :
Handling Raffia section consisting one tape lines, looms, Rotograviator printing, Auto cutting & stitching machines.
Administering the production of bags for Floor, Sugar, Fertilizer, Rice, Sand Bag from 5 kg to 100 kgs.
Managing Blown film consisting Taiwni Extr., bottom sealing m/c.
Work on contractual basis. After good running and proper setup of production, manpower and other required things left the company.

Production Manager
Nov 2010 to Jul 2014
Company Name : Green Crest Industries (ME) Ltd
Job Profile :
Spearheaded a workforce of 300 personnel of all regions entailing India, Pakistan, Philippines, Srilankan & Bangladesh.
Handled Raffia section consisting two Lohia Starlinger tape lines, 48 Lohia starlinger looms, Rotograviator printing, 4 Auto cutting & stitching machines.
Administered the production of bags for Floor, Sugar, Fertilizer, Rice, Sand Bag from 5 kg to 100 kgs and sheets in cutted form & roll form.
Managed Blown film consisting 7 Queens & Taiwni Extr., 3 Printing, 5 bottom sealing &2 side sealing m/cs.
Directed production of T-shirt bag, D or Banana punch side seal & bottom seal bags for Bakery, Cigarettes, Shopping Bags, Garbage Bags, Wicketer Bags, etc.

Loom & Extrusion Manager
Nov 200 to Nov 2010
Company Name : Jai Corp. Ltd.
Job Profile :
Lead a team of 250 personnel.
Dexterously managed production capacity of 350 Tones Repol Bags
Distinction of delivering 36 Lakhs bags per month consistently
Successfully achieved loom efficiency up to 90% at 1000 PPM speed

Factory Manager
Apr 2008 to Nov 2009
Company Name : Shizan Superplast Lda,
Job Profile :
Effectively handled manpower of 300 people including 25 Indians and other locals.
Functioned on Raffia entailing one Kabra Tape Line, 28 Looms and Manual cutting printing.
Facilitated production of bags for Maize, Sesame, Cement & general purpose bags of 5, 10, 25, 50 kg capacity and Sheet rolls.
Proficiently managed Blow Film which consisted of two Monolayer Extruders and one two color extruder, two double decker cutting sealing m/c and two manual punching m/cs.
Instituted production of T-shirt bags and Black sheets with a production capacity of 100 Tones/ Month.
Directed production of triply ropes from 2mm to 24 mm with production capacity of 150 Tones/ Month on Monofilament Rope consisting one Monofilament Extruder, 4 Twisting m/c, Two coiling m/c and one packing m/c.
Supervised the production of Chairs, basins, Buckets, Cups, Mugs, Caps, etc. with production capacity of 300 Tones/ Month utilizing Injection Molding entailing four Ferromatic Milacron Injection Molding M/Cs.

Production In-charge
Nov 2001 to Mar 2008
Company Name : Jai Corp. Ltd.
Job Profile :
Accountable for production planning as per the order position.
Handled continuous review of product & production; arranged m/c wise & product wise production.
Directed supervisors and loom operators for better production.
Collaborated with tape plant & Maintenance Department for enhancing production.
Maintained loom history book & planned maintenance of machines with coordination of maintenance department.
Successfully handled a project of converting 40 No.’s HDN 4 M/Cs to LSL 6
Handled 72 No.’ s Ultrasonic fabric cutting m/cs for silt fences

Core Competencies
Woven sacks, Flexible packaging (Blown Film), Mono filament Rope, Injection Molding, Recycling, Geo Textiles & Silt fences, Project Management, Production, Operations, Quality Assurance, General Management, ISO Audits &Certification, Erection & Commissioning Packaging, EHS & ECAS Auditing, Human Resource Management, Purchase Operations, Dispatch Management, Flexo/ Multicolor Printing, Non woven, woven sandwich bags, Cotton & Jute Bags
Conceiving & implementing short/long-term business plans for marketing initiatives, keeping in line with the product base of a customer, distribution strategies, competitors & growth plans.
Reviewing & interpreting market expectations & seasonal preferences for developing new product ranges around the year.
Overlooking inspections and guiding the factory in quality issues, manufacturing operations including planning, control and troubleshooting.
Establishing the targets for the employees and achieving the same within time and cost parameters; optimising man & machine utilisation to achieve pre-set production targets.
Supervising sourcing of raw materials & accessories to obtain better results through hassle free operations in order to maintain the timely deliveries, quality & cost.
Implementing Quality Management System and ensuring adherence to the same.
Using quality standards and maintaining the relevant documents.
Practicing quality standards with key emphasis on improving quality.
Handling various continuous improvement initiatives in the process.
Conceptualizing & implementing strict measures in operating procedures for optimising resource as well as capacity utilisation.

Future Goals

Seeking positions in General Management / Production / Project Management / Process Improvement with a growth oriented organization