• Gender: Male
• Age: 54
• Designation: Factory Manager
• Highest Education Level: Post Graduate Diploma
• Preferred Country: India, Jordan, Singapore, UAE
• Work Experience: 39.2 Year(s)

Education

Post Graduate Diploma in Business Administration from Annamalai University, Chidambaram

Skill Sets

Technical Skills:
Well versed with Windows, MS Office Word, Excel, and PowerPoint, & Communication skills & Internet Applications
Knowledge in ERP, MRP II, Production process & Statistical process control software
Read CAD/CAM drawings.

Work Experience

Factory Manager
From Dec’20 to Nov’21
Company profile- Apparel manufacturing is the only goal of other textile manufacturing processes.

Job profile-
Encouraging proactive participation across the manufacturing floor
Tracking record evaluating and implementing continuous process improvements to minimize waste and reduce costs while maximizing quality and yield (OEE/UEE)
Managing over 150 employees with full responsibility for recruiting, hiring, training personnel within 90% of capacity and administering manufacturing process to ensure product is delivered on time & under budget while maintaining quality standards
Ensuring high customer satisfaction, maintaining production, reducing inventory carrying costs, utilizing Lean Manufacturing strategies to improve manufacturing processes and reduce costs
Designing training programs for new employees and on-going projects to improve effectiveness of existing staff and maintaining compliance with fire codes, building regulations.
Analyzing the performance of the production equipment, identifying the cause of failure and developing maintenance schedule to prevent future failures
Checking & ensuring that all critical spares are maintained as per the requirements and the process control & quality standards are met
Executing new methods/techniques and working towards preventive maintenance, system analysis and improvisation. RCP & Walmart SEDEX Audit.
Lean Management , 5S ,Process Improvement , Mold & Machine Maintenance , Local spares development Etc.,

Manager
From May’17 to Jan’20
Company profile- leading supplier of pharmaceutical desiccants

Job profile-
Successfully installing new plant, commissioning & bringing production run activity in short-term, checking product qualification, conducting validation ( DQ/IQ/OQ/PQ) & coordinating with global team for technical transfer
Implementing/training staff for GMP, steering regulatory compliance's, HACCP, ZHA, safety guidelines and developing team to face customer audit & regulatory audits (21CFR – US FDA , ISO , Safety , Energy )
Steering customer audit /regulatory audit & explaining system procedure to them
Spearheading the entire gamut of operations such as managing department activities, planning & executing manpower and work schedule and meeting volumes with excellent productivity through optimal utilization of resources

Apr’14 to May’17
Renuka Plasticrafts Pvt. Ltd., Hyderabad as Senior Manager
(Project Management & PPC)
Key Result Areas:
Distributed tasks to operational level workforce, coordinated in different jobs, managed critical issues in relation to costs classification and ensured smooth operational work flow
Successfully met deadlines for multiple simultaneous project, steered production planning control for monthly and weekly production planning, managed dispatch activity and developed new moulding machines & new moulds in works

Apr’11 to Mar’14
Wim Plast Ltd.,(Cello Groups) Gummidipoondi
Senior Manager (Production) as Plant Head
Highlights:
Successfully set-up New injection Moulding Plant and executed in 40 days, administered annual turnover of 40 Crores with 1200 M Ton processing capacity and managed team of engineers with 100 employee labour force

Sep’01 to Jun’10
Needle Industry India Pvt. Ltd., Ketti as Senior Executive

Sep’98 to Aug’01
Nypro Singapore Pte. Ltd., Singapore as Senior Process Engineer

Apr’94 to Aug’98
Precision Plastics Products Co., Dubai as Senior Product Supervisor

Sep’92 to Mar’94
ElgiPolytex Ltd., Coimbatore as Supervisor (Plastics Extrusion Unit)

Profile-
Base core professional is “Plastics Processing" like Injection Molding, Extrusion, Thermoforming, Blow Molding Process Methods
Additional Technical Knowledge - Mold Development , Product Reverse Engineering ,New Product Development, New Methodology Development ,New Project implementation, Vendor & supplier development
Managerial Skill: Manage 300 member team, Production Planning & Control, Continuous improvement & Risk Management
Achievement: Four New plant installed & commissioned from ground breaking stage to end product dispatch i.e., start-up to end project completion & successfully product launch in market
Managed 5M – Man , Material , Method , Machine & Mold, hands-on experience in Machine, Mold, Die & Shop Floor Maintenance
Knowledge/Exposure : ISO-9001:2015, ISO-15378 ( Primary healthcare packaging), cGMP- Current Good Manufacturing Practice, CAPA-Corrective actions & preventive actions for complaints,
Exposure to face US- FDA Audit, Customer Audit, HACCP- Hazard analysis & critical control point, EHWA , ZHA
Position handle: Plant Manager , Senior Production Manager, Senior Production Planning & Controller, Production Manager
Expertise in identifying the areas of obstruction / breakdowns and taking steps to rectify the equipment through application of troubleshooting tools and implementing corrective measures for process enhancement (8D Methodology)
Exposure in New Plant Installation, Commissioning, Lean Manufacturing, Just-In-Time Production, Total Quality Management, Team Building & Training, GMP (Good Manufacturing Practice), Regulatory Compliance
Successfully implemented ISO-9001:2015, ISO-15378 (Primary Packaging Certificate in Medical Field), ISO-14001 & ISO-18001 and steered plant automation through program implementation
Extensive knowledge of SAP, ERP, MRP II, Production Process & Statistical Process Control Software and P&L