• Gender: Male
• Age: 31
• Designation: Engineer – Production Engineering (Injection moulding).
• Highest Education Level: Graduate - Degree
• Notice Period: 30  Days
• Work Experience: 13.1 Year(s)

Education

B.Tech (Plastic Technology) From Central Institute of Plastics Engineering and Technology, Chennai, Anna university in 2015 with 67%

Skill Sets

Hardcore Experience in Interior & Exterior Trims, Control Base
Assembly & FMCG Injection Molding Processing, Industrial ,Production and
Project Improvement

Work Experience

Engineer – Production Engineering (Injection moulding).
Since March 2020
Company Profile : Manufacturing of Stamping parts and high precision automotive Injection molded components. (Denso, Continental, Valeo)
Job Profile :
Process Setting, Machine allotment according production plan, Expedite Mold allotment for maintenance & Manpower handling.
Industrialization Activity (Safety point and Plant Activity)
Scientific Process Study for Critical Mould.
New mold trial/Analysis/Push-out trail setting.
New Robot Programming (Basic)
Process Optimization, Controlling of Parameters, Process Stability and standardization.
Tooling Improvements (Modification/ Re-Engineering), To participate in APQP, PPAP process. To initiates FMEA activities.
To concentrate on Customer Audits points / Improvement activities
Modification of Tool, Jigs, SPM machines & Other Accessories – apply in new tool implementation.
For new procurement of Auxiliary item for New IMG M/c for new project.(MTC, DEHUMIDIFIER, ROBOT, QMC, CHILLER)
New & existing project mould and mould flow technical input sharing with internal tooling team
Feasibility review in all new project
Capacity Analysis for New Project.
Machine Suitability Study Doing Project Stage.
Automation Concept Implementation on New Project.
Technical Preparation for New Machine and Auxiliary Equipment
Manpower handling
New Project Process Audit
Plant Project Leader (Civil Work ,Mechanical & Electrical Work)
Project timing line Review & support with supplier
KAIZEN implementation
Time study, Motion study, Lean manufacturing.
KAIZEN reports for all our improvement activities
Rejection Analysis & Rejection Control
Given training to operators to operate machines and skill matrix preparation

Plastics Engineer – Process and Methods Engineering
MARCH 2018 to FEB 2020
Company Profile : Pet bottle manufacturers and mineral water packaging process.
Job Profile :
Process Setting, Machine allotment according production plan, Expedite Mold allotment for maintenance.
Industrialization Activity (Safety point and Plant Activity)
Scientific Process Study for Critical Mould.
New mold trial Analysis
Process Optimization, Controlling of Parameters, Process Stability and standardization.
To take initiate on Continual Improvement projects a reduction of Rejection and variation in product characteristics.
To concentrate on Customer Audits points / Improvement activities
For New Procurement Of Auxiliary Item For New Injection Moulding & Blow Moulding Machine For New Project.(mtc, dryer, robot, qmc, chiller)
New & existing project mould and mould flow technical input sharing with internal tooling team
Machine Suitability Study Doing Project Stage.
Automation Concept Implementation on New Project.
Technical Preparation for New Machine and Auxiliary Equipment
Support with Quality Audit.
New Project Process Audit
New Layout implementation
Plant Project Leader (Civil Work, Mechanical & Electrical Work)

Improvements:
Two Machine one manpower concept implementation in our plant
Helping with Supplier Support .
Increase of Productivity & reduction of part weight in scientific moulding
Reduction of Mould change time using Quick mould change system.
Reduce the waste in moulding process using lean manufacturing concept
Standardization of Mould & machine for its auxiliary equipments (Locating Ring & Cooling nipples).
Reduction of mould change over time by allocating Specific machine for specific products.
SMED Concept Implementation

Production & Process Engineer
June 2017 to Feb 2018
Company Name : Ayushin Limited
Company Profile : Manufacturer of CAR lock set Assy, Control Base Assy, Hazard Box Assy, Lighting & Wiper Knob Assy
Job Profile :
To coordinate the team members and activities in improving production efficiency and reduce reduction by scheduling, Optimum Utilization of men and machines.
Troubleshooting & work with Experts, Engineers, Technicians, operators to improve yield and reduce cycle time and execute plans for continuous improvements in systems and methods.
Process Setting, Machine allotment according production plan
Manpower handling.
Process Optimization, Controlling of Parameters, Process Stability and standardization.
4M management
Rejection analysis and rejection control
Scientific Process Study for Critical Mould.
New mold trial/Analysis prepare trial reports, Standard process parameter reports
Process Optimization, Controlling of Parameters, Process Stability and standardization.
K2D Project trial handled for Valeo.

Improvements:
Productivity is increased by reducing the cycle time.
Offline assembly converted into online Assy using method study.
One manpower 2 machine concept implemented successfully.

Junior Engineer
May 2015 to March 2017
Company Name : United Industries Plastics Pvt Ltd,
Company Profile : Manufacturer of Interior & Exterior Trims, Front and rear Bumper Assy, Cowl top Assy, Pull handle Assy.
Job Profile :
To coordinate the team members and activities in improving production efficiency and reduce reduction by scheduling, Optimum Utilization of men and machines.
Troubleshooting & work with Experts, Engineers, Technicians, operators to improve yield and reduce cycle time and execute plans for continuous improvements in systems and methods.
Process Setting, Machine allotment according production plan
Manpower handling.
Process Optimization, Controlling of Parameters, Process Stability and standardization.
Rejection analysis and rejection control
Scientific Process Study for Critical Mould.
New mold trial/Analysis prepare trial reports, Standard process parameter reports
Process Optimization, Controlling of Parameters, Process Stability and standardization.

Technical Expertise:
Machines Handled
FERRROMATIK MILACRON, OMEGA, HAITIAN, SUPER MASTER, JSW, SUMITOMO, WITTMANN BATTENFELD. Tonnages handled From 30T – 1300T..

Material Handled
PP, HIPS, ABS, PC, PMMA, POM, PET, PBT, NYLON6, NYLON66, PPS, LCP, PVC, TPE, PCABS, PC-PBT, ASA, AES

Future Goals

Seeking a challenging position in an organization, who offer a creative work
environment in the field of Plastics, which can enable me to foresee the advances in technology and keep abreast my knowledge to the latest.