• Gender: Male
• Age: 54
• Designation: GENERAL MANAGER (OPERATION)
• Highest Education Level: Post Graduate Diploma
• Notice Period: 30  Days
• Preferred Location: Uttar Pradesh
• Work Experience: 26.8 Year(s)

Education

POST GRADUATE DIPLOMA IN PLASTIC PROCESSING & TECHNOLOGY FROM CIPET LUCKNOW IN YEAR 1993
B.SC (PCM) IN 1991 FROM LUCKNOW UNIVERSITY 1991

Skill Sets

Functional Skills:
- Production Planning - Component Shortages - Raw Material Shortages
- Demand & Supply - Export Order - Work Order
- Imported Material Calculations - Purchase Operations - Coordination
- Contract Manufacturing - Quality Control & Stores - System Implementation
- Vendor Management - Delivery Management - Inventory / Stock Mgt.
- Dispatch Management - Liaisoning - RMC Calculation
- Negotiation - Streamlining systems - Material Management
- MIS Reports - DA Pending Status - Quantitative Analysis
- Techno-Commercial Operations - Purchase Contracts - Logistic Control
- Raw Material Preparation (RMP) - Budgeting - Team Management

Work Experience

GENERAL MANAGER (OPERATION)
From NOV. 2014 TO TILL DATE.
Company profile- This company is a premier manufacturer of house hold item, pet, hot case,
This company is a ISO 9001 :2015 certified and have a vision to become best quality product of it range .

PLANT HEAD
From FEB 2014~NOV. 2014
Company profile- Manufacturer of Blue Water Bottle, Pet Bottle ... Preforms and Plastic Bottles & Jars in Industrial Area.

Plant head
From APRIL 2011~JAN 2014
HIMALAYA POLYTECH PVT LTD

Manager manufacturing.
From FEB 2010- JAN 2011
Dynamic industries

Factory manager
From 2008~2010
Swarup polymers pvt.ltd.

2007~2008 working techplast (Ancillary unit of havells India Ltd.As a manager

2006~2007working Ritec Innova Co.(luxar) as a HOD and Manager

2002~2006 working as a Asst.works Manager in specially Valves (UNITS-II)

1997~1998 WORKED Sr.Engg.production at Lifelong Appliances Ltd.

1994~ 1997 worked as production Engg.At MOTHERSON AUTO COMPONENTS ENGG.

Production Planning & Control
Executing man-power planning, production planning weekly, monthly & ensuring proper raw material availability to run the shift.
Handling production related tasks including planning and process designing.
Maintaining production targets and achieving the same within time, cost and quality parameters.
Optimizing man & machine utilization to achieve pre set production targets.
Scrutinizing production value on daily basis as well as updating production records.

Project Planning & Execution
Conducting cost benefit analysis of the projects including the feasibility studies, assessment of the requirements, adaptation, quality, testing and commissioning.
Undertaking modernization, installation & commissioning of equipment / machinery / systems.
Monitoring projects with respect to budgeted cost, demand forecasts, part design, time over-runs to ensure timely execution.

Contract Manufacturing
Conducting technical discussion with vendors to keep better quality of material and timely supply.
Following up on the material in transit to ensure safe and timely delivery or pre-pone delivery.
Finalizing contracts for mechanical activity in the plant. Developing relations with new vendors for the spares of equipment.

Supply Chain Management
Developing & maintaining vendor base for obtaining timely procurement of order.
Efficiently using inventory management system and procedure for the components and inventory control for ensuring ready availability of materials to meet the targets.
Implementing inventory control measures to reduce obsolete stock, keeping tab on slow-moving items and achieve reduction in inventory management cost.
Determining status of material getting dispatch to our valuable customers on time i.e a facilitator between marketing and production.
Coordinating with the SCM Partners for Stock Movement & Inventory Management.
Monitoring of inventory valuation on a weekly basis for the entire commodity and controlling the execution of new orders.
Maintaining storage areas and arranging infrastructure to ensure smooth flow of operations.
Taking up timely customer orders by checking the materials availability in time and coordinating with the production & quality team for timely delivery.
Controlling the Inbound & Outbound Logistic Operation.
Assessing infrastructural capability for fulfilling objectives which involve logistics & processing.
Process related Activities
Maintaining PPAP activities.
Involved in PFMEA, Control Plan, APQP & Quality planning activities
Implementation and monitoring SPC as per control plan
Lay out of Production Process
Develop and Implement Production Techniques and process flow
Total integration of quality tools with management functions
Scrap and waste reduction
Planning and ensuring Layout inspection / Packaging audit
Ensuring implementation of Quality procedure, Check manuals, Visual manuals, Operator instructions
Ensuring calibration activities, MSA studies and maintaining history cards for instruments
Motivating Subordinates for 5S, kaizen activities, suggestion schemes and improvement plans.
Identify, co ordinate & motivate improvement activities that leads to continuous improvement.
Training of employee of QA & QS related topics and have 100 Hrs training experience in 8D problem solving, PFMEA, Sampling plan,
Administrative related Activities
Managing all directives to all employees health, safety ,discipline, Training needs and updating induction manual and HR related issues.
Finance and accounts
Participate in all Finance and accounts activities for profit & loss accounts statements, accounts issues discuss with Customers abroad such as GE and Eaton.
Customer Related Activities
Customer complaint analysis, counter measures implementation & feedback to customers.
Feed back on Production plan v/s attainment as per Purchase Orders from customers
Monitoring customer return trends & initiating counter measures
Sorting out customer issues by interaction through correspondence and conference calls
Interaction with Marketing / Service Dept for improvement plans, training etc.
Budget approval and Technology & Production improvement Activities
Making Budget for investments on new machinery for productivity improvements.
Monitoring on plant and machinery, tools for its preventive maintenance
Scrapping of Old machines as a preventive maintenance
Guidance on making new fixtures for moulding & assembly lines to improve productivity.

Direct dealing with Export Vendor's new business opportunity & product costing with support of superior & daily coordination, emphasis on stock monitoring, and minimum inventory.

Procedures to facilitate smooth support to production, process costs & enhance efficiency of people.
Well versed with the process of ISO 9001-2000 & TS System.
Well conversant with Business Process Improvements using KAIZEN/ 5S.
Proficient in implementing systems and procedures to reduce rejection levels and ensure conformance to pre quality standard.
Vast experience in implementation of automated work management procedures. Thoroughly experienced in all aspects of Quality Control, Quality Assurance of various processes & finished product.
New Plant & Machinery setup / Process improvement / Quality system implementation / Quality assurance with a high growth.

A strategic planner with strong abilities in designing project charters, procedures & methods and contractual relationships; developing ongoing metrics to improve quality, cost and process.
Possess strong knowledge of process operations with streamlining processes / procedures to facilitate smooth production process & enhance productivity.
Expertise in handling the complete project operations entailing planning, resource utilization, maintenance, quality management & manpower management.
Diligent communicator with strong relationship building & leadership skill and multi - tasking abilities.

Significant Highlights
Project set up for specially valve unit II, GREATER NOIDA.
Ritec In-nova Co. (luxar) plant and Injection moulding machinery set up.
Vendor Development jawa plast, anand plastics, Siddharth Engg.photo circuit,Shravan plastic.

Special Achievement
Ritech In-nova Co. (LUXOR) 100 % production efficiency on all injection moulding.

Exposure: - PLASTICS, AUTOMOBILE & ELECTRICAL INDUSTRIES, spraying and dispensing system. Home appliances, and pen industries, pet industries and house hold ITEM ALL.

Future Goals

To become an IDEAL PERSONALITY in the field of industries through innovations And technical skills,establishing on effective system to improve productivity ,reduce cost and control of rejection and wastage through team work.