Ref. No. : CA - 15590 - (Maintenance and Service - Dies & Tools – with 38.7 years in Plastic Industry)

Education

Diploma in Tool and Die Making (Molds Technology) from G T & T C Bangalore with 1st division in 1985

Skill Sets

A competent professional with 29 years of experience in: Tool Room Operations, Project Planning & Management, Product Development, Material selection, Mold Designing Mold Manufacturing, Mold Trials and finalizing, Trouble Shooting, Vendor Management, Inventory Management of the Molds and Mold Spares

Work Experience

General Manager
July 2013 - Aug 2014 
Company Profile: A leading Manufacturer, Supplier, Trading Company of Injection moulds, cosmetic health care

Deputy General Manager, Tool Room
Aug 2008 - June 2013 
Company Profile:  The country's leading plastic processors

Head Tool Room
July 2006 - July 2008
Company Name: Kaizen Plasto Mould Private Limited
Company Profile: A leading manufacturer of injection and blow moulds


Deputy General Manager
Aug 1999 - June 2006
Company Name: Shri Gajanana Industries,
Company Profile: A leading Exporter, Manufacturer & Supplier of Plastic injection mould dies , plastic injection mould

Tool Room Engineer/ Head
April 1989 - July 1999
Company Name: Blow Pack Industries
Company Profile: A leading manufacturers of disposable food and packaging products,microwavable safe container, polystyrene clam shell and eps foam 

Tool Room Engineer
April 1986 – Mar 1989
Company Name: S S Miranda Limited
Company Profile:

Role:
Looking after Tool Room activities, Mould manufacturing, Mould modifications.
Designing maintenance manual, procedure, work instruction, checklist and specifications of equipment and machines
Responsible for Trials and finalization of the moulds.
Imparting training to new employees and apprentices
Using different measuring & testing instruments like Caliper, Micrometer-gauge, Bore gauge etc.
Monitoring incoming raw materials / spare parts, for any defects.
Maintaining history card & daily report for equipment
Providing guidelines to subordinates for maintaining high standard of safety & clean environment
Recognizing areas of improvement and recommending process modifications & equipment calibrations for enhancing
operational efficiencies of Moulds and plant machinery
Reading, evaluating & interpreting blueprint, drawing, etc.
Supervising daily breakdown and implementing preventative maintenance programmers for improving efficiency of
system or equipment
Assisting the Purchase department to procure the proper material / Standard parts from the market.
Offloading the moulds for corrections / modifications.
Highlights:
Efficiently managed a Tool Room having a work force of 60 people.


Core Competencies
Operations & Maintenance
Overseeing execution of Product development & Mold Manufacturing including schedules.
Identifying areas of obstruction/breakdown and taking steps to rectify Moulds / Equipments through application of
troubleshooting tool.
Troubleshooting, overhauling and repairing of all Tools and machineries.
Working as technical consultant for Designers, Planners, maintenance supervisors and operation supervisors in developing methods for maintenance work execution and/or planning such work.
Managing preventive and predictive maintenance program set up and execution
Responsible for ordering materials, with purchasing department assistance, that are not routine or maintained as
stock items for maintenance and operations.
Critical spares planning, with necessary preconditions.
Preparing Bar charts / Process charts for Product development and Molds manufacturing.
Preparing technical reports as per requirement.
Standardisation in Molds to improve the productivity.

Team Management
Leading & monitoring performance of team members for ensuring efficiency in operations and meeting of individual & mgroup targets.
Creating & sustaining a dynamic environment that fosters development opportunities and motivating high performance amongst team.

Equipment Purview
Well versed with:
All types of conventional machines like Lathe, Milling, Shaping, Grinding, EDM, VMC, Jig Grinding etc.
Plastics like PE, PP, uPVC, CPVC, PC, ABS, Rubber etc.
Autocad
Autovue (Design Validation Software) 

Profile Summary
Proficient in handling Tool Room operations with proven abilities in reducing downtime and enhancing operational
efficiencies of the same.
Hands on experience in Designing and Mold manufacturing.
Hands on experience in design and development of Injection Mold, Blow Mold, IBM etc.
Hands on Experience in conducting Mold Trials with proper planning.
Hands-on experience in preventive maintenance of molds for long life.
Hands on experience in Mold cost estimation and finalize the cost with the supplier.
Expertise in managing activities right from conceptualization stage to execution including finalization of technical
specifications, scheduling, progress monitoring material procurement, etc.
An effective communicator with goodanalytical, problem solving, interpersonal & people management skills

Future Goals

Seeking senior level assignments in Plastic Industry / Mold Manufacturing / Product Development in Plastic Industry

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