Ref. No. : CA - 21280 - (Maintenance and Service - Dies & Tools – with 29.4 years in Plastic Industry)

Education

National Technical Certificate Grade Two, Singapore in 1998

Diploma in Tool and Die-Making From N.T.T.F, Bangalore in 1993

S.S.C From Dharwad, Karnataka Board. in 1989

Skill Sets

Over 20 years of experience with 7 years in India, 10 years in Australia, 3 years in Singapore, in the field of manufacturing/designing injection moulds, press tools, jigs and fixtures using CAD/CAM for Plastic, Rubber and Sheet Metal.
Successfully handled complete Design, Tool Room, Quality and Development department with a work force of around 45 people.
Extensive experience in manufacturing and analysis’s of automobile and telecom parts right from connectors, switches, to Front/rear Bumpers, Door trims, Instrument panels. All types of Rubber Moulding from compression to Injection moulding with CRB. Progressive press tools and bending dies for automotive, electronics and white goods.
Significant experience in the implementation of quality standard for ISO/TS 16949, ISO 14001 and OSHAS 18001. 
Hands on experience of various CAD/CAM software’s like Catia, UG NX7,Delcam, &Auto CAD.
Excellent communication skill and to drive the team towards the sauccess of the organisation.
Expert

Work Experience

DGM - Engineering
Since Jan 2012
Company Profile: Is An Iso/ts-16949, Iso-14001 And Oshas-18001 Company. Major And Well Know Supplier Of All Kind Of Rubber Products To All Major Oem’s Throughout India And Overseas. Major Supplies Go To Tata Motors, Renault Nissan, John Deere, Honda, Vw, Tvs, Yamaha Etc. From Our 9 Plants Spread All Over India.
Job Profile:
Responsible For All Development And Mould Maintenance Activities Across Our 6 Moulding Plants.
Successfully Completed Projects Of Daimler Trucks, Honda Cars (Export), Renault, Nissan, Vw, Honda Scooters, Yamaha Motors, Piaggio, Valeo, Mahle Behr Etc.
Faced Successfully The Audits Of All Customers With Ts And Vda 6.3 Standards With A Score Of More Than 85%.
Streamlined The Suppliers For All Plastic And Metal Parts And Created A New Vendor Base.
Set Up A Different Tool Room Facility To Cater Our New Development Projects.
Set Up A New Tool Maintenance Team In The Production Facility And Continuously Monitor Them For Improvements.
Providing The Complete Costing For All The New Parts Of Developments.
Providing The Monthly Profit And Loss Statement To Management.
Conducting Daily Meetings With Project Leaders, Design Department, Tool Room Personnel, Quality Department To Monitor And Address The Progress Of The Projects.
Approving All The Designs And Process For All Types Of Moulds, Bought Out Parts (Metal & Plastic).
Attending All Customer Meetings For Finalization Of Projects.

Manager - Tool Engineering
Mar 2010 To Dec 2011
Company Profile: Is Well Known For Supplying Precision Engineering Components In Plastic And Sheet Metal. Major Customers Include Mindarica, Minda Industries, Behr Hella, R Engineering, Invensys, Fleetguard Etc.
Job Profile:
Recently Completed Blower Switch Housing Project For Which Had 5 Pressed Parts And Then Insert Moulded Into Housing.
Successfully Completed Vw, W201 And X1 Projects Of Mindarika Which Included 10 Injection Moulds And 4 Press Tools.
Also Completed Meter Regulator Projects Of Raychem Rpg (9 Moulds)
Set Up Different Teams For Development Activities, Mould Maintenance And Press Tool Maintenance And Set Target And Goals For Each Team.
Responsible For All Customer Audits And The Audit Of Iso 9001-2008.
Checking Feasibility Of New Development Components.
Input On Concept Layouts And Monitoring The Designs Closely.
Organising The Fmea Meetings.
Attending The Apqp Meetings With The Customers To Fulfil Their Requirements.
Approving The Designs Of Injection Moulds, Press Tools, Jigs And Fixtures.
Closely Monitoring The Process Of Manufacturing And Trials Of The Same.
Organising And Approving The Ppap Documents.
Supporting The Production Department In Achieving Their Quantity And Quality Targets.

Team Leader/Supervisor
July 2000 To June 2009
Company Name: Trident Tooling Pvt Ltd
Company Profile: Is One Of The Largest And Modern Tool Room In South Australia, Manufacturing Plastic Injection Moulds For Automobile Companies And White Goods Industries For Customers Like Ford, Gm, Toyota, Mitsubishi, Electrolux, Shefenecker Etc.specialized In Manufacturing Large Moulds For Automobile Parts Like Bumper Assemblies, Door Trims, Centre Console, Side Skirts, Dashboard Assembly Etc.
Jobs Profile: 
Play Lead Role In Initiating The Projects, Estimate Effort, And Conduct Design Reviews And Execute Project Assignments.
Lead And Motivate High Potential Project Teams To Ensure Timelines And Quality Of Deliverables. 
Responsible For Pre-sales And Proposal Making Activity Along With Quality Planning And Practice. Review All Commercial Data Inline And Cost Estimation Of New Product/tool, Finalisation Of The Product Features And Billing For Number Of Man Power Utilised.
Identify Product And Tooling Requirements. Product Conceptualisation And Development.
Coordinate With The Customer For Design Review And Development.
Good Experience In Handling A Team For Manufacturing Injection Moulds, Press Tools, And Mould Design.
Measuring The Performances Of Manufacturing And Process Against Customer Requirements And Continuous Improvement Activity. Documentation Of Lessons Learned.

Achievements
Successfully Finished The Project Of Ford, Usa, D420
Completed Four Bumper Moulds For Gm In 10-12 Months From Scratch.
Frontline Team Member To Finish Ford (India) Ikon And Fiesta Projects.
Trained Junior Engineers On Cnc Milling, Cnc Edm, Electrode Planning And Modelling.

Team Leader 
Feb 2000 To July 2000
Company Name: Precise Tooling Pvt Ltd
Company Profile: Is Specialized In Offering Manufacturing And Design Solutions For Sheet Metal & Die Cast Parts For Automotive & Non-automotive Applications. The Manufacturing Division Had Customers Like Harley Davidson Usa, Ion Industries Australia, Ford Usa Etc.
Jobs Profile: 
Handling A Team Of Tool/mold Designers & Tool Makers.
Manufacturing And Maintenance Of Die Casting Dies.
Programming For Cnc Milling And Cnc Edm Using Delcam.
Planning And Modelling Electrodes

Toolmaker/Production Co-ordinator 
Jan 1997 To Dec 1999
Company Name: Stamping Industries Pvt Ltd 
Jobs Profile:
Manufacturing And Maintenance Of High Precision Press Tools.
Trails And Troubleshooting Of Progressive Tools, Forming Tools Etc.
Process Execution And Troubleshooting.
Programming For CNC Milling And CNC, EDM Using Master CAM. 

Tool Room Executive 
Jan 1995 To Dec 1996
Company Name : Tektronix Automotive And Electrical Pvt Ltd 
Company Profile: Company Manufactures Electro- mechanical Connectors, Switches, Terminal Blocks, High Precision Press Tools Etc.
Jobs Profile: 
Development And Manufacturing Of Press Tools And Moulds.
Tryouts And Troubleshooting.
Process Planning And Preparation Of Detail Drawings.
Preparing And Maintaining Iso9000 Documents.

Industrial Training
TAFE Ltd (Sept 93 – Nov 94)

Operational Experience
Presently handling 5 departments – Design, Machine shop, Tool Room, Development Quality & Projects with a total manpower of 40 people.
Providing valuable inputs and approving all designs before actualization.
Planning of Machine shop and Tool Room activities and monitoring them personally with proper guidance and inputs wherever required.
Keeping myself updated on all the trials conducted and approving the results and inspection reports before submission.
Approving all the APQP and PPAP documents as per customer requirements.

Future Goals

Tooling Professional with proven track record, seeking career opportunity in the field of Design, Development and manufacturing of Plastic and Rubber moulds and Press tools with a growth oriented organisation.

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