Ref. No. : CA - 6288 - (Production - Extrusion - Woven Sack – with 30.9 years in Plastic Industry)

Education

1985 - Post Graduate Diploma in Plastics Engineering from CIPET, Chennai
1983 - B.E. (Mechanical Engineering) from Institution of Engineers (India), Calcutta, AMIE (India)

Skill Sets

Production Planning
Overseeing and planning for overall Production / Stock / Logistics activities, implementing effective techniques to bring efficiency in operations, improve quality standards & achieve cost savings.
Determining the future needs and production capacity for producing required quantities of equipments on pre-defined standards within financial costs.
Overseeing production related tasks including planning, control and trouble shooting for the machineries and equipments.
Handling all manufacturing activities of HDPE / PP Woven sacks.
Supervising customer schedules, capacity planning and releasing delivery plan to customers.
Coordinating with Product Development, Process Engineering & Quality Engineering team for development of new products.
Keeping Inventory under control and monitoring the non moving /slow moving and achieve corporate results.
Introducing advanced manufacturing cutting tool management to achieve higher productivity levels.

Work Experience

General Manager (Works)
Since Apr’ 98 onwards
Presently working with leading woven sack and laminated bags manufacturer in the South

Production Manager
Apr’ 86 - Mar’ 98
Hankhul Packwell Industries, Jhansi

Maintenance Engineer
Aug’ 85 - Apr ’86
KLJ Plastics Ltd., Hyderabad

Lecturer
Jul’ 83 - Apr’ 84
Hindustan Institute of Engg Tech, Chennai

Instructor
Jul’ 84 - Apr’ 85
Hindustan Institute of Engg Tech, Chennai

Operations & Maintenance
Implementing TPM activities, plans & schedules for maintenance, operations and annual turnarounds with focus on optimum utilization of manpower, machines & material.
Managing the functions of troubleshooting and preventive / breakdown maintenance of various machines.
Implementing of TBM schedules & executing productive maintenance.
Overseeing the maintenance of Cast Film Extruders, circular looms, lamination plants and accessories .
Rendering guidance to the small group activities in solving the quality problem and establishing Kaizens for continual improvement.

Quality Assurance & Materials Planning
Handling Quality tests and validation of process to ensure completion of projects within stipulated time / cost parameters, determining the effectiveness of equipments & Machineries.
Taking stringent quality measures including preparation / maintenance of necessary documents & conducting audits to ensure compliance.
Facilitating new product development initiatives with Key focus on QCD (Quality, Cost & Delivery).
Evaluating & selecting suppliers, processing / verification of purchase orders.
Preparing specifications for purchased products.
Responsible for storage of input materials and spares.

Team Management
Monitoring, recruiting, training & motivating the manpower & ensuring quality services in the market.
Leading, mentoring & monitoring the performance of the team members to ensure efficiency in process operations and meeting of individual & group targets.
Taking various cost control initiatives in compliance to the pre-defined standards to minimise the expenditures and maximise profitability.
Creating and sustaining a dynamic environment that fosters development opportunities and motivates high performance amongst team members.

Accomplishments
Received certification of ISO 9001: 2000.
As company’s QMR, proved instrumental in implementing the quality management system in the company.
Handled capacity utilization of plants & reduction of wastage to the minimum.
Conducted energy audits and implemented several measures to save energy.
Implemented the concept of internal customer between different sections of manufacturing.
Achieved targets in production and COP consecutively for the past 10 years.
Key clients handled: FACT, Grasim Cements, Ramco, Nagarjuna, SPIC, TPL, Sriram Fertilizers, DCW, KRIBHCO, IFFCO, MADRAS FERTILISERS, IPL, DUNCAN etc.
Managed a team of 300 Members.
Handled labour union activities and labour agreement between the labour union and management for wages settlement.

Future Goals

To head a woven sack unit which is profit making.

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