Ref. No. : CA - 26500 - (Production - Extrusion - Woven Sack – with 29.1 years in Plastic Industry)

Education

B.B.A in ICU From Madras University in 1990

Diploma in Mechanical Engineering in 1995 with 78.5%

12th in 1992 with 60%

10th in 1990 with 83.5%

Skill Sets

Woven sacks , FIBC Manufacturing, Production planning and Quality control from Tape plant to dispatch
Woven Sacks, FIBC Sample and specification preparation
FIBC Marketing, Co coordinating dispatch schedules
Effectively implementing Quality Standard : ISO 9001,Environmental standard : ISO 14001,Food
Packaging Standard : ISO 22000,BRC/IoP- Issue -4,AIB,FSSC,Food Standard : GMP,GHP,HACCP
New FIBC, Woven sacks manufacturing project development with skilled manpower.

Having handful of experience in the following computer application software
AutoCAD Rl-2016
Microsoft Word, Microsoft Excel, Microsoft Access, Microsoft Power Point

4 Month certificate course in ACAD.
6 Weeks full time course Design of Jigs and Fixtures in Advanced Technical Training Institute; Guindy,Chennai
4 Weeks part time course Hydraulic and Pneumatic controls with PLC Programming in NSIC, Guindy, Chennai
5 Days Lead Auditor Course in FSSC 22000

Work Experience

Senior AGM
Since Mar 2017
Company Profile: Manufactures of FIBC & Woven sacks
Job Profile:
Carry the responsibility of planning executing & achieving production requirements as per
management and market demand.
Achieve the production target set by management with maximum productivity.
Ensure proper & full use of resources i.e. man, material and machines in the production floors.
Ensure production of quality goods as per order specifications of buyers.
Organize and conduct regular inspections in all areas of production.
Supervise daily activities of workers in and around production floor and report any untoward activities.
Maintain/ develop favorable relationship with workers to act as the medium between management and work force.
Responsible for products quality against any complaints from the customers.
Maintaining minimum level of wastage comparing to the international standard,
Reporting on production, consumption, wastage, delivery, manpower, etc. on daily/weekly/monthly-basis to the Management, as required.
Ensure cost reduction by reducing all kind of wastage and utilizing all.kind of resources very efficiently.
Evaluate workers performance, ensure discipline, identify training need and provide training, as required.
Handle manpower and production related any issues most efficiently.
Engage, implement and maintain R&D activities as required,

Manager Production and Clean Room
Jul 2014 to Apr 2016
Company Profile: Leading manufacturer of FIBC bags.
Job Proflie :
Over all in charge for sewing production and quality for food and pharma grade bags produced in
Clean room capacity of 200 Tons.
Planning manager for producing 350 T including industrial clean FIBC’s
Training new workers in clean room
ISO 9001, 22000, FSSC, AIB- Process & documents maintaining
Coordinating with Pest Control contractors and following IPM for pest free factory.
All Raw material & accessories quality assurance through vigorous incoming inspection and supplier
audits.
Co-Ordinating for purchase quality of materials
Customer co-ordination for clean room bags
Implement Food safety Policy and objectives at all levels in factory.
Reporting to M.D regarding quality and food safety system.
Responsible for all work as per FSMS & GMP manuals
Infrastructure, layout design and improvement.
Outside agencies Co-ordination (Pest Control& AMC)
Co-ordinate various customer audits like Bulk lift, British sugars, Saint gobain, Alexander columns

Sr. Manager - Planning
Jun 2013 to Jun 2014
Company Name : Tirupati Balajee FIBC Pvt. Ltd.
Job Profile :
Production planning and control capacity of 800 Tons of FIBC. 3 tape plants, 13 – 8 shuttle looms,
40 nos 6 – Shuttle looms, 25 nos 4 shuttle looms, 3 sectors sewing production.
Provided support for design and construction of building for manufacturing food grade bags to meet
AIB standards.
Manage to get ISO 22000 certificate
Implemented HACCP in clean room.
Co-Ordinate to face auditing for ISO 22000

Asst.Manager Clean Room Operations
Oct 2002 to May 2013
Company Name : Jumbo Bag Ltd.
Company Profile : Manufacturer of packaging products
Job Profile :
Implemented ISO 22000, BRC/IoP Issue-4, AIB standards in Clean room operations.
Lead the team to get AIB Superior status.
Expertise in clean room operations.
Leads the team for food and pharma packaging.
Assists HACCP, GMP, FSMS team leader.
Have the expertise to lead a skilled technical team stitching Jumbo Bags that meet the specific
requirements of the customer with stringent quality control.
Involved in the leading team wholly responsible for every aspect of the product from material
fabrication, product design, product construction and quality testing, to dispatch.
Experienced in designing Jumbo Bags and Container liners
Preparing sample bags for various customers.
Controlling components movements from cutting to balling to ensure waste reduction

The widest design variety of flexible intermediate bulk container packaging handled.
4-Sided, Baffle, Circular, Conical Discharge, Glued-Liner, Full Open Bottom, Ground able,
Sift-Proof, Sling, Nova Static-Dissipative Anti-static Type -D, Conductive Type B & C,U-Shaped, Pallet
Free, Food, Pharma, Hygienic Specialty & Customized

The variety of some customers serviced.
Intertape Polymer Group,U.S.A. MCC PTA India,
SolavyGermany,AuskerPacific,SyntheticPolymers,FuturaPolymers,High Tech Carbon, Cabot, Actu-Lum…

The activities rather than production.
Plotted Jumbo bags in Computer with Auto CAD 2000.
Preparing Production Certificates for every despatch by co - coordinating with the commercial
department. Using the specified bonds for the raw materials used for producing a FIBC.
Machine Lay Out planning for plant expansion using Auto CAD 2000.
Implementation of 5S, ISO 9001 & IS14001 in work place.
Planning accessories requirement and ensuring the despatch schedule.
Surprise auditing bags and components for their quality.
Training classes for Stitchers and Line helpers for Quality out put.
Started production in Jumbo Bag Unit – III Tuticorin.Trained new stitchers and Q.C inspectors
in that remote area by staying a couple of months.

Present Clean Room Project Experience.
Leading the team of Clean Room project of class 100000 packaging unit.
Planning & coordinating the project to complete in schedule
Trained specially in HACCP,GMP to obtain AIB certification
Training incomers in HACCP & GMP

Advantage:
Withstanding the challenges of long haul, maintaining superior integrity with innovative
solutions for manufacturing excellence.
Constantly examining new ways to make the products better and safer for the customer,
while providing customers with new applications.

CAD Engineer
Aug 1998 to Sept 2002
Company Name : Oriental Hydraulics (P) Ltd.
Company Profile: Hydraulic Press manufacturing company
Job Profile :
Assembly of Hydraulic Presses up to 800 tons.
Supported Design Engineer by providing Hydraulic data.
Experienced in hydraulic press operations and maintenance
Hydraulic High Pressure & Low Pressure Cylinders assembly.
Hydraulic Piping and Power Pack assembly Supervision.
Manifold Blocks Assembly using various hydraulic valves.
Hydraulic Pumps and Valves maintenance
Assisted designing Hydraulic Presses & Hydraulic circuit design
C-Frame, H-Frame, Closed Frame, Two Pillar, Four Pillar etc
Double action Deep Drawing, Triple action Fine blanking etc
Designing Hydraulic circuits using various types of Hydraulic Valves, Pumps Vickers, Yuken,
PolyHydron, Rexroth, Bosch, Dowty etc
Preparing quotation for customers need.
Estimation and quotation preparation for custom build Hydraulic machines using P.C

Production shop and Quality control Officer
May 1995 to Jul 1998
Company Name : Housewares Industries
Company Profile : Manufacturer of Premier pressure cookers and Premier cooking utensils and accessories.
Job Profile :
Increased Production by applying ISO 9000 and ISI food grade standards
Managed to get ISI for PTFE coating.
Designed new cooking utensils products to satisfy customer’s need.
Experienced in special purpose grooving and trimming machines Hydraulics and
pneumatic operated systems.
Experienced in screw and reciprocating compressors maintenance.
Experienced in Hydraulics and Mechanical presses, operations and maintenance.
Experienced in Press tools, jigs and fixtures used in various application for manufacturing
Pressure cookers & cooking utensils.
Experienced in PTFE coating plant and IST testing of PTFE coating.

Future Goals

Willing to strive for constantly expanding the boundaries of knowledge through creativity
and diligence in food and food grade FIBC packaging industry. Offer quick response with the technical expertise and leader ship.

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