Ref. No. : CA - 30297 - (Production - Extrusion - Woven Sack – with 30.3 years in Plastic Industry)

Education

DIPLOMA IN TEXTILE MANUFACTURING (D.T.M.) from R.C.Technical Institute, Ahmadabad in 1994 (Secured 1st division)

Skill Sets

A competent professional with 26 years and 06 Months experience in Textile Fabric Manufacturing Industries
Production Operations, Production Planning & Control, Maintenance and Quality Control in the Textile industry.
Currently working in Pee Gee Fabric Limited, Ahmadabad as a General Manager Weaving. Looking of 115 High speeds
Rapier and water Jet weaving machines for the production of 100% cotton, Linen-shirting and Suiting export Quality
fabric with sized yarn and Imported synthetic yarn.Past familiarity in made Export quality home Furnishing fabrics 100%
Cotton,Wool-lens Blankets and bed sheets, Suiting, Shirting with Cotton & Linen,sheeting, Furnishing Fabrics, Curtains,
Rugs, Organic Cotton Blankets, Tapestry –Runners & Place mats, Industrial fabric – Geo Textile and FIBC Bags P.P. Fabric,
Automotive Fabrics Maruti udyog,Hyundai,General motors’ India and Tata Motors, Possess good communication,
analytical and problem-solving skills. Capacity to work under p

Work Experience

General Manager (Plant Head )
From 10thof December‘2018 to till Date
Company profile- leading businesses in the Cotton Fabric Wholesalers.

Works Manager.
From 15th of June ‘2016to 25thNov’2018
Company profile- leading Manufacturer, Supplier of Bandage , Healthcare Products, Mobility Aids

From 1st of March’2015 to 31stDec’2016.DEBRE BIRHAN BLANKETS FACTORY, ETHIOPIA ( East Africa ) with
the Subsidiary of Largest Indian group of industries GEETANJALI WOOLLENS LIMITED as a PLANT HEAD.

From 19th Sept’2013 to 31th Decmber’2014working with PREMCO GLOBAL LIMITED, Palghar plant as A
Works Manager (FACTORY HEAD).c

From 12th March ’2007 to 22nd April’2013.Faze Three Limited, Silvassa as an Assist. Manager Weaving.

From 16th Aug’2003 to Feb ’2007 with Dicitex Décor, Tarapur MIDC, Boisar as Weaving Executive.

From 23rd Feb’2002 to 22nd July ’2003 with Jaicorp Ltd, At Silvassa, (UT) As a Weaving Executive.

From Dec 02nd1996 to 20thFeb’2002 with B.S.L. Ltd (LNJ Group) at Bhilwara, (Rajasthan) As a Weaving
Shift In charge

From 27thSept ‘1994 to 28tNov ‘1996 with Shri Dinesh mills ltd, at Ankleshwar (Gujarat) as shift supervisor.

Production Operations
Working with perfect maintenance as per competitive goals of reputed organization in composite Textile industries in Spinning,
Weaving, and Finishing Entire plant Management.
Team Size Handled Minimum 250 Workers and 45 staff and Maximum 750workers and 220 staff in Ethiopia as well in India.
Handling production operations as a Plant Head on the shop floor to senior level, entailing development of production plans,
estimation and procurement of resources and manpower required during the process.
Heading production related activities like planning and scheduling to meet production targets across assembly lines & shop
floors.
Preparing budgetary requirements of the material purchase to ensure ready availability of
The various parts and raw materials
Ensuring achievements of production volumes /targets as per market demands and motivating the workers to meet production
deadlines.
Technical training of people, work discipline to get maximum from available work force
Identifying and developing vendors, and securing timely delivery of material to ensure smooth production process.
Maintaining harmonious work environment on the shop floor during production process.
Compliance's Review
Knowledge about all the labor Laws.
Facing of compliance's audits, regarding Fire and Safety and Import/Export protocols.
Passing successfully all types of Audits and rules and regulations.
Good knowledge of Labor’s related protocols e.g.…Over times,absenteeism, medical facilities first aid kits in the
production plant,drinking water facility’s if more than 300 workers required canteen facilities.
Team required for fire & safety training who guide to workers for Fire safety, need plant fire equitation plan in
the manufacturing unit.
Requirement of assembly point out of the manufacturing unit.
Requirement for each Production line machine SOPS.
Product Development
Independently Developed dobby design for the Bed sheets at Debre Birhan Blankets factory at Ethiopia, East Africa
and successive a new products for wide Ethiopian rural and urban market.
Co-originating with Production/ QC for developing the chain of tasks in the manufacturing process of new products/
modifications in existing products and generating samples
Co-originating with Purchase Dept for purchase of raw materials and utility equipment, and ensuring adherence to
all specifications.
Developed best Quality of Bed sheet from warp 70 Denier and 150 Denier polyester and weft 16s O.E. Cotton as
demanded in Ethiopia local market, introducing woven Bed sheets first time in Ethiopian local market. And it’s
running successfully on Air Jet machines @ 98% of installed efficiency.
Maintenance Review
Working with perfect maintenance as per competitive goals of reputed organization in composite Textile industries
in Spinning, Weaving, Finishing, Fabric Dyeing and Entire plant Management.
Working towards maintenance of maximum uptime and minimal downtime for all equipment for non-stop production
of high speed shuttle less weaving machines of 100% Cotton sheeting & fine Shirting, terry wool fabric, p/v blended
fabrics, p/v &cotton shirting, denim fabric, woven sake plastic fabric, furnishing fabrics, curtains, dress material,
and embroidery fabric and woolens blankets 100% wool and Wool/acrylic bland.
Ensuring achievement of maintenance targets within allocated budgets / funds, and overall cost reduction through
effective execution of maintenance schedules.
Type: Toyota Air Jet weaving machines Super Excel Rapier and Dornier rigid Rapier Machines with Fimitextile Dobby
& stuabli Jacquard Speed: 300rpm to 750rpm in wider width Looms 3200mm to 3800 mm and narrow width Looms
1900 mm, 210 mm, 220mm,2400 mm, Running width weaving machines. Quality experience:Suiting and fine shirting ,Furnishing Fabrics, Curtain, Dress Materials, woolens blankets, Bed
sheets ,Curtains.
Warp type: 150D polyester, 2/24 cotton, 50D nylon,4sNE6sNE and 20mono, 5Nm chenille. And 800 Denier to 2200
Denier for Industrial Geo Fabric and FIBC Bags P.P.Fabrics. Weft type : 4s
,6s,10s
,16s
,30s,30s,40s
48s&60s Ne100% Cotton 10 to 650 Denier polyester with
Lycra,10s
/20s
Cotton,1.6nm to 5Nm chenille, 2/16 cotton, 20D mono, 100% Linen,80D Zero twist to 150D Poly yarn
and 800 Denier to 2200 Denier for Industrial Geo Fabric and FIBC Bags P.P.Fabrics ,2,4,6 and 8 colors weft insertions.
Reduced up to 7% of maintenance cost with maximum production output with entire plant high speed machineries.
Working in Rigid and flexible elastic Name tapes with 70,150,300 450 denier warp yarn with Lycra and rubber
covered yarn.
Quality Control
Working towards achieving maximum cost reduction, controlling wastage and minimum rejection levels.
Played a key role in improving raw material quality by taking initiatives such as daily monitoring of export quality
fabric with 4-point American checking system and achieve Targeted of export quality fabrics up to 98 % first grading.
Practicing stringent quality & safety standards in the manufacturing facility. Cut product replacement cost by 6 to
10% and increased on-time delivery from 5% to 10% using the, Kaizen and six sigma approaches to quality issues
rooted in manufacturing.
Ensuring compliance with pre-defined environment management parameters.
Contributing to energy and resource conservation measures.
Formulating & implementing in process Quality strategies using different tools and techniques for improvement in
process capabilities.
Good Knowledge of compliance with Quality control standards for improvement in quality. Selection of process and
dyes based on types of fabric, shade & assortment. And Day to day inspection report analysis & taking all corrective
action to minimize damages, Deft in basic statistics, sampling, evaluation and plotting of data into apt control.
Technical Work Experience
Manage successfully114 Tsudakoma Air Jet weaving machines and 48 Neo Pignon machines in Ethiopia, East Africa
with entire production process of Woolens blankets and Home furnishing fabric ( Bed sheets/Shirting Towel/ and
Ethiopian Local Traditional Fabric ).
Working in Narrow weaving machine in Premco Global Limited good knowledge in manufacturing of Export quality
rigid and elastic tapes in Narrow weaving machines.
Worked on SOMET ALPHA PGA, SUPER EXCEL, PICANOL GAMAX, VAMATEX (LEAONARDO, ES-1) ,AIR JET
(Tsudakoma, Dornier), WATER JET and SULZER PROJECTILE LOOMS WITH STUBLI ELECTRONIC DOBBY &FULL width
JACQUARD, oldest latest Models. TW-11,PU and p7100
Worked on Somet Alpha /super excel, Thema 11E, Dornier rapiers, Nuevo pignon m/c,Picanoland Dornier Air Jet
Looms in & done the Installation & Erection of ALPHA PGA machines inDicitexDécor, Tarapur.
P-7100 S/W&D/W, PU, T/W-11&P-7200 Installed with Electronics&Mechanical Dobby&Full width Staubli
Jacquards.
KR-4, 2665, KR-2, KR-1&KT. Speed: 230rpm to 900. ? Width: 85, 30,153&213 inch.
Worked with diff. Type of Warp Yarns-40s to 100sCotton, 30, 40, 60 & 100 ne LINEN Yarn, 100%Terry Wool, (Ne-
50nm to100nm& P/V Blend-2/15, 2/24, 2/30, 2/40, 2/60,100tex&1/7cotton for Denim. And 800 Denier to 2200
Denier for Industrial Geo Fabric and FIBC Bags P.P.Fabrics.
Done the Installation & Erection of 45 SULZER Machines in Jai Corp Limited.
Developed and successfully making a Special Export Quality Geo Textile Fabric on working Width of 5.2mtrs on
213inchwider width Sulzer machine D2 Model.
INDUSTRIAL TANNING
Feb’01 to May’02: Commenced career with Asarwa Mills, Ahmadabad as in plant Trainings

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