B.Sc. (Technology of Plastics) From ( U.D.C.T.) Mumbai in 1983 -1986
B.Sc. (Chemistry) From University of Poona, Pune in 1983
Plastics technology - Processing quality and Development, Injection Moulding CAE & Marketing
Technical Manager
Since September 2008
Company Profile: Leading Manufacturer of PP compounds
Job Profile:
To establish Compounding Plant Operations for the production of Advanced Plastics and Polypropylene Compounds and Specialty compounds for Automotive, Appliances and Industrial applications.
Establish Quality Control Laboratory with state of art testing facilities like Universal Tasting Machine, Color Spectrophotometer for color matching and measurement, Impact, HDT/VICAT etc, and establish the Standard Test methods ISO and ASTM
Implementing systems and operations
Production Planning in Co- ordination for timely production of various Materials.
General Manager – Operations & MR
July 2005 - Aug 2008
Company Profile: Engaged in manufacturing of Compounding high performance polymers and resins
Job Profile:
Heading Masterbatch Division equipped with latest TSE compounding plant with capacity 5000 tpa responsible for Marketing, Technical services, Business Development, Quality, Plant Engineering, Plant maintenance and procurement of right quality raw materials.
Established Polymer Masterbatch and Compounding Plant Operations with Advanced Flame Retardant Engineering Plastics and Polypropylene Compounds and Specialty Additive Masterbatches for Automotive, Appliances and Industrial applications.
Quality Control Laboratory with state of art testing facilities like Universal Tasting Machine, Color Spectrophotometer for color matching and measurement, Impact, HDT/VICAT etc, and established the Standard Test methods as per ASTM standards.
Costing of Various grades of compounds in coordination with The Chief Executive and Marketing Cell.
Implemented training :- For ISO 14001:2004 EMS
Production Planning & Co- ordination with Purchase Cell for timely procurement of various Raw Materials.
Held the responsibility as (MR) Management Representative for ISO 14001:2004 and successfully accredited the same. Implement Quality Management System for continuous improvement in overall operations and Quality of the product.
Development of the Various Masterbatches, Specialty Additive Masterbatches and Reinforced (Glass/Mineral Filled Automotive Compounds as per the Customers Requirements.
Marketing, Logistics & Technical Services
Implemented Expansion Project: - Installed and established the operations of Two State of the art Twin Screw Extruders from Freesia Macross Corporation,. Japan with Die Face Cutting system. Along with the Loss-in Weight Gravimetric feeders from K-tron Switzerland.
General Manager – Plant Operations & MR for ISO/TS16949:2004 Quality System Standard for Automotive Industry
Nov 2003 - June 2005
Company Profile: Leading suppliers of High-Performance plastic compounds, which are used as raw materials in market segments such as Automotive, Consumer Durable and Packaging
Job Profile:
Established Plant Operations with the capacity of 4500 TPA various grades of Advanced Polypropylene Compounds and Color & Additive Masterbatches for Automotive, Appliances and Industrial applications.
Quality Control Laboratory with state of art testing facilities like Universal Tasting Machine, Color Spectrophotometer for color matching and measurement, Impact, HDT/VICAT etc, and established the Standard Test methods as per ASTM standards.
Costing of Various grades of compounds in coordination with The Chief Executive and Marketing Cell.
Implemented training :- For ISO /TS 19649
Production Planning & Co- ordination with Purchase Cell for timely procurement of various Raw Materials.
Held the responsibility as (MR) Management Representative for ISO/TS 16949: 2004 and successfully accredited the same.
Implement Quality Management System for continuous improvement in Overall operations and Quality of the product.
Development of the Color Masterbatches, Specialty Additive Masterbatches and Reinforced (Glass/Mineral Filled Automotive Compounds as per the Customers Requirements.
Deputy General Manager – Operations & MR
April 2001 – Oct 2003
APPL Industries Ltd.
Company Profile:One of the leading compounder of engineering thermoplastics in India
Job Profile:
Installed and Commissioned the Compounding Plant comprising of Two Twin Screw Extrusion lines from M/s THEYSOHN, Germany (One of the top Plastics Machinery manufacturer in Europe). Along with the Loss-in weight Gravimetric Feeders from Brabender Germany.
Plant Engineering & Erection of Machinery.
Responsible for over all Project for Selection of Plant Machinery, Order Placement, Plant Layout, Civil, Electrical & Mechanical Erection.
Set up of Utilities requirements for Plant Operations.
Established Plant Operations with the capacity of 5,000 TPA various grades of Advanced Polypropylene Compounds and Color & Additive Masterbatches for Automotive, Appliances and Industrial applications.
Establish & set up the Quality Control Laboratory with state of art testing facilities like Universal Tasting Machine, Mc-Beth Color Spectrophotometer for color matching and measurement, Impact, HDT/VICAT etc, and established the Standard Test methods as per ASTM standards.
Costing of Various grades of compounds in coordination with The Chief Executive and Marketing Cell.
Implemented training :- For ISO 9000 and QS 9000
Production Planning & Co- ordination with Purchase Cell for timely procurement of various Raw Materials.
Held the responsibility as (MR) Management Representative for ISO 9000 and QS 9000 and successfully accredited the APPL Industries Limited for ISO 9000:1994.
Implement Quality Management System for continuous improvement in Overall operations and Quality of the product.
Development of the Color Masterbatches, Specialty Additive Masterbatches and Reinforced (Glass/Mineral Filled Automotive Compounds as per the Customers Requirements.
Marketing , Logistics & Technical Services
Deputy General Manager – XLPE Plant & TPR
Nov. 2000 – March. 2001
Kalpana Industries Limited
Company Profile: One of the leading manufacturer of polymer compounds in India
Job Profile:
Heading XLPE plant operations for manufacture of XLPE cable compounds for Power cables On Twin Screw Extruder from Berstoff, Germany installed with Loss in weight Brabender Gravimetric feeders.
Development of Cable Jacketing/sheathing compound for Jelly filled Telecommunication Cables.
Project on Medical Grade PVC compounds.
Manufactured TPR and PVC compound for Shoe Sole & Various Applications and Business Development activities for PVC and TPR compounds.
Managing the Technical Services Functions for PVC and TPR compounds.
Co-ordinate with Logistics, Marketing & Regions for timely delivery, collection of payments
Development of the Masterbatches Filled Compounds.
Senior Manager (Product Development)
April 1997 - October 2000
Bayer ABS Limited, Moxi, Baroda
Company Profile: One of the leading manufacturers of ABS plastics of various grades.
Job Profile:
Heading Product and Application Development Cell at Bayer ABS Research Center at M/s Bayer ABS Limited, Baroda.
Provide Product Support to field Technical Services Personnel in regions for existing and New Products.
Established CAD/CAM/CAE Moldflow - CAE Technical Services to Customer. MPI version handled
Hand on experience on CAE Moldflow modules: Flow, Cool, Warp, Stress and Fiber and MF/ Fusion for Flow / Cool for analyzing solid models.
Mold Design and Product Design support to the customer with the help of CAD/CAM Design package- “ Unigraphics” Solid & Surface Modeling
Trouble shooting in Injection Molding Processing & Design Optimization for Plastics Components for Automotive, Appliances, IT and General Purpose Applications.
Compounding and Formulations for new products to satisfy the customer needs.
Establish Testing Methods for end part Testing & Standardization.
Enlisting of ABS, SAN Grades in Moldflow Data for CAE Analysis.
ISO 9000 Quality Assurance Procedure & Work Instruction for R&D and ADC. Budgeting for R&D and ADC for up - gradation of testing equipment and software and hardware.
Senior Manager – Compounding Unit
May 1996 – March 1997
Manager – Compounding Unit
April 1994 – April 1996
ATV Projects India Limited, TPE Division
Job Profile:
Joined as Manager-Compounding Unit in 1994 to set up the Thermoplastic Elastomer (TPE) Compounding Plant comprising of five Twin Screw Extrusion lines with Technical know-how from M/s API Italy (One of the top ten compounders from Europe).
Technology Transfer for TPE Compounding from M/s API, Italy and Plant Engineering & Machinery from M/s FILLI Maris, Italy.
Responsible as over all Project Manager for Selection of Plant Machinery, Order Placement, Plant Layout, Civil, Electrical & Mechanical Erection.
Set up of Utilities requirements for Plant Operations.
Installed & Commissioned the TPE Compounding Plant with the capacity of 15,000 TPA various grades of compounds.
Establish & set up the Quality Standards for TPE Compounds.
Costing & Pricing of Various grades of compounds in coordination with The Chief Executive and Marketing Cell.
Implemented training for new recruits — speeding operation skills.
Production Planning & Co- ordination with Purchase Cell for timely procurement of various Raw Materials.
Formulations For New Products & Standardization.
Manager – Technical Services – Color & Additive Masterbatches
Jan. 1994 – March. 1994
Plastiblends India Limited, Mumbai
Company Profile:One of the leading manufacturer of Colour and Additive Plastics Masterbatches in India
Job Profile:
Technical support to the customers & the Dealers on all India Basis.
Managing the Technical Services Offices & regional Offices
Co-ordinate with Logistics, Marketing & Regions for timely delivery, collection of payments
Development of the Masterbatches as per the Customers Requirements.
Assistant Manager – Product Development
Dec. 1992 – Jan. 1994
Netlon India, A Division of Parry & Co.Ltd,
Job Profile:
Product Management & Development
Process Engineering & Post Extrusion Treatment for Extrusion Netting.
Project – Design suitable capacity Injection Molding Plant for Manufacturing of Bathroom Plastics Systems, Toilet Cisterns for M/s Parry & Co. Ltd.
Material Selection for Netting Extrusion.
Polymers & Additives Package for Netting Application
Accelerated Weathering Test for Insect Screen
Development of suitable Color & Additive Masterbatches
Quality Assurance & Product Specifications to Market & Production.
Senior Officer - Plastics Processing
Senior Officer - Design & Development
July 1986 – Nov.1992
VIP Industries Limited, Nashik
Company Profile:
Job Profile:
Joined as Graduate Engineer Trainee in July’86 for the period of two years in Plastics Processing (Injection Molding) Section. Later on opted for Design & Development.
Since Nov 88 to Nov 92 associated with Design & Development responsible for Developmental Activities in Polymers, Product Designing with Industrial Designers for Plastics Components for Luggage, Toys, Furniture.
Analyze part functions and co-relates Material properties & Select suitable grade Engineering Polymers to suit end use requirements.
Find Economical applications of new grade of polymers
Value Engineering.
Develop tests for plastic components & Standardization.
Processing Engineering in Injection Molding & Vacuum Forming.
Product Costing & Export Order Execution.
Vendor Development.
Formulated Basic QAPM for Design & Development for ISO 9001 QMS.
Development of Extrusion Sheets for Vacuum Formed Luggage’s with Single- tone and Two-tone finish by Lamination with cap film.
Task force leader in Project on Color Masterbatches & Compounding of filled PP
Export Order Execution in co-ordination with Export Marketing dept. and maintain Bill Of Materials for all products
To lead form the front to enhance the organizational goals and achieve highest Customer satisfaction for the organization
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