• Gender: Male
• Age: 45
• Designation: General Manager
• Highest Education Level: Graduate - Degree
• Preferred Country: India
• Notice Period: 30  Days
• Work Experience: 20.4 Year(s)

Education

B.E From Bangalore Institute of Technology From Visveswaraih Technological University, in 2002 with 63.1%

PUC From J.S.S college Dharwad, PUC Board, Karnataka, in 1998

10th From Ahimsa High School, KSEEB, in 1996

Skill Sets

Documentation of work procedures, preventive maintenance, calibrations as per ISO 9001 rules and formats
Manpower handling, job planning and follow up.
Follow up with purchase and store department for spares.
Liaison with outer agencies like electricity Board, Vendor development, etc.
Preparation and control of annual plant maintenance budget.

MS office,word, Excel etc.

Work Experience

Assistant General Manager (Maintenance & projects)
Since Apr 2016
Company Profile: Manufacturer of BOPP Films, Polyester Film.

Maintenance Manager
Jul 2011 to Mar 2016
Company Profile: Manufacturer of Holograms & Holographic Films, Packaging Films.

Maintenance Manager
Oct 2010 to Jun 2011
Company Name: Jhaveri Flexo India Ltd.

Senior Maintenance Executive
Mar 2010 to Sep 2010
Company Name: Alpla India Ltd.

Senior Maintenance Engineer
Aug 2004 to Mar 2010
Company Name: Wim Plast Ltd.

Maintenance Engineer
Jul 2003 to Jul 2004
Company Name: Neil Extrulami pack Pvt. Ltd.

Job Profile:
To ensure minimum break down of the machines and production loss and to ensure on time delivery of the product to enhance customer satisfaction.
Ensure efficient operating condition off all machines and utilities.
Initiate, recommend and provide solution for the plant & machine problems.
Planning, scheduling & implementation of routine and preventive maintenance.
To ensure preventive maintenance schedule is following correctly.
To ensure availability of critical spare to avoid down time.
Daily monitoring of BDM & PM.
Calibration of process control equipment's & instruments.
Provide training & motivation to technicians to keep machines in good working condition.
Monitor and control energy utilization.
Maintain MIS reports of maintenance.
Work closely with store & purchase departments for better control of inventory.
Drive innovation and improvements in the plant.
Leadership, dedication & teamwork to achieve maintenance goal.
Project work, supervision of installation, development/modifications of machines upon management decisions for efficiency.

Continuous Improvement:
Monitor all plant systems, implementing new procedures/techniques that may improve areas of maintenance / operations. Respond with immediate action to plant issues.

Relationships Maintenance:
Identify, establish and maintain relationship with variety of best vendors of inexpensive suppliers to ensure timely and accurate receipt of spares and keep current inventory of all required spare parts.

Efficient Management:
Communicate constantly with production/process department to ensure quality of final product.
Hire, schedule and manage daily tasks and work orders.
Delegate and ensure completion of all projects and daily responsibilities of maintenance personnel.
Guide maintenance team through unfamiliar projects.
Ensure cross training of maintenance personnel to handle all areas of maintenance.
Ensure designated work areas are cleaned regularly.

List of Machines Handled:
BOPP, CPP Film / Sheet manufacturing Extrusion machines (Bruckner, Gruppo colines, Reifenhauser, mitsubishi), Blown film, blow molding(Soplar), injection molding(Cincinnati ferromatic, L & T),
Metalizing, Printing(Raulimax,pelican), Lamination(Nordmechanica) & slitting (ATLAS) and etc.

Projects Handled:
Dismantling 03 no’s of used BOPP film manufacturing machines (Bruckner, Germany & Mitsubishi Japan) & Slitting machines(ATLAS,UK) from Gulf Packaging Industries(Saudi Arabia) & Haining packaging(China) and installation of same at Kabra Plastics Ltd,Surat & Asia poly-films industries Ltd, Morbi, has been carried out independently&successfully which also includes load calculation, Transformer selection,HT/LT panel, cable sizing,Breaker selection etc.
Erection & commissioning of new cpp film manufacturing machine (Sim-Cheng) at Previous company.
Erection & commissioning of Printing, Lamination& Pouch making machines at Jhaveri Flexo India Ltd.
Erection & commissioning 05 no’s of Blow molding machines (Soplar, Austria) at Alpla India Ltd.
Installed new Injection molding machine (Cincinnati Ferromatic) at Cello

Activities & Awards
Cleared GATE in 2003 with 91 percentile (All India Ranking 423).
Participated in various inter-college engineering fests.

Expertise:
Strong analytical and logical skills to troubleshoot problems quickly.
Installation of new machines and equipment's, modification / up gradation of installed machines to improve efficiency & reduce downtime.
Maintenance of AC/DC, servo Drives & motors.
Service/repair of electronics control circuits up to certain level.
Commissioning/maintenance of analog and digital drives of Siemens,Fuji,Mitsubishi,Yaskawa,SSD,Danfoss, Eurotherm & Delta make.
Programming, Maintenance and troubleshooting of programmable logic controllers of Siemens S5, S7/300,400, Allen Bradley and Omron makes.
Maintenance and calibration of process control instruments like temperature controllers, level controllers, pressure transducers etc.
Hands on work experience in hydraulics and pneumatic.
Experience in servicing/repairing of all types of control valves.
Plan and maintain critical spares.

Utilities:
Maintenance of air compressor, air dryer (Atlas copco & IR make), chillers (Voltas and Blue star, carrier make), Thermic fluid heater(Thermax & IBL make), D.G Sets, H.T/LT Transformers (5000 KVA), APFC Panel Etc.

Special Training:
One month training in PLC, SCADA, Drives at Prolific Chandigarh.

Areas Of Interest/knowledge
Project handling (Erection / commissioning of new/used machines), design & calculation of all required accessories (H.T transformer, LT panels, Breakers, cables etc.)
Continuous observation of machineries to improve efficiency.
Control and Automation
Programming PLC, SCADA and Drives.

Future Goals

Seeking a suitable position to utilize my skills and abilities in the field of Electrical, instrumentation, mechanical and maintenance that offers professional as well as company’s growth while being resourceful, innovative and flexible.