Bachelor of Mechanical Engineering From University College of Engineering & Technology, Jadavpur. Jadavpur University, Kolkata - 1972.
Excellent computer kkills. Fluent in communication and correspondence. HR skills to handle work team and clients.
Self Employed: Providing Consultancy Services
Since July 2005
Nature of business:
Development of system solution on the manufacturing environment, mainly in the fields of Flexible Packaging Film manufacturing and converting industry.
Project consultation in the following fields,
Plastic film production and converting for Flexible Packaging application.
Woven polypropylene sack manufacturing.
Hygienic tissue paper (Facial Tissue / Toilet rolls / Kitchen Towel etc.) converting.
Paper bag and paper envelope (Airmail / Manila / Bankers etc) converting.
Responsibilities:
Developed PPAC-Manager, an add-on module for integration with SAP Business One ERP solution to take care of the manufacturing activities (including Quality Control) on the production shop of Flexible Packaging Film manufacturing and converting industry.
Presently helping a Kolkata based Flexible Packaging Film manufacturing unit to set up a new plant for production of multilayer (co-extruded as well as laminated) film for flexible packaging applications.
General Manager - Production
Jun 2004 – Jun 2005
Kgalagadi Plastics Industries, Botswana
Nature of business:
Manufacture of LDPE / HDPE / PP Blown film products for consumer and industrial flexible packaging applications (capacity of 300MT/month)
Responsibilities:
End-to-end responsibility (Man, Material, Machinery & Technology) of the manufacturing units spread over two separate locations (65Km apart) and employing about 150 men
GM – Production
Jan ’94 - Mar ‘03
Zeera United Factories, Bahrain
Nature of business:
Manufacture of LDPE / HDPE / PP Blown film products for consumer and industrial flexible packaging applications (capacity of 600MT/month)
Production of Polypropylene mats (60 MT/month) and Polypropylene woven sacks (120 MT/month)
Converting of hygienic tissues, paper bags, paper stationary (150 MT/month) and house-hold aluminium foil rolls and cling film rolls (40 MT/month).
Responsibilities:
End-to-end responsibility (Man, Material, Machinery & Technology) of the manufacturing units spread over two separate locations and employing about 200 workmen.
Key achievements:
Tripled the production capacity of the Blown film plant from 200MT/month to over 600MT/month
Introduced computerized Production Planning & Control system for the Blown Film Plant using a unique and standard package
Accomplished the ISO 9002 certification process for the Woven Sacks plant.
Doubled production capacity of the paper converting units
Plant Superintendent
Aug ’87 – Dec ‘93
National Paper Products Company (NAPCO), Saudi Arabia.
Nature of business:
Manufacture of LDPE / HDPE / PP Blown film and Cast Films for flexible packaging applications (capacity of 1800 MT/month)
Responsibilities:
Initially, worked as Shift In-Charge, responsible for complete production and maintenance functions
Later, provided technical support to the Sales & Marketing group and helped develop and introduce new products, particularly in multi-layer structure
Key achievements:
Significant improvements to process control, operating procedures, computerization of the production planning & control system and related MIS
Coordinated graphics selection, evaluation of reprography requirements, setting up of operating and printing parameters as part of the Flexographic Printing team to achieve higher quality end products
Production Manager
Aug ’83 – Jul ‘87
Shuaa Group, UAE
Nature of business:
Manufacture of LDPE / HDPE Blown Film products for flexible packaging applications (capacity of 250 MT per month)
Responsibilities:
Overall responsibility of all manufacturing and maintenance activities.
Key achievements:
Improved manufacturing efficiencies and supported capacity expansion to help in financial turn-around of the company.
Project Engineer
Jun ’80 – Jul ‘83
Kothari & Associates, Kolkata
Nature of business: Engineering consultancy
Responsibilities: Design and erection of a Dry Cell Battery Electrodes (Midget Electrode) and Carbon Arc Electrode manufacturing plant for Union Carbide India Limited
Senior Engineer
Aug ’68 – Dec ‘79
Union Carbide India Ltd, Kolkata & Mumbai.
Nature of business:
Manufacture of Dry Cell Batteries (Everyday) and battery components;
Processing of Petrochemicals; manufacturing of Low Density Polyethylene and other industrial chemicals; conversion of PE Blown film.
Responsibilities:
Maintenance supervisor in the midget electrode and arc carbon manufacturing plant
Project engineer for designing, erection and commissioning of an ultra-modern Dry Cell Battery manufacturing plant with highly automated manufacturing facilities
Maintenance Engineer in the petrochemicals complex, responsible for the day-to-day maintenance and plant engineering activities of the plant, which used to produce Low Density Polyethylene (Tubular Process) and various other industrial chemicals down the line.
The facilities that were dealt with are as follows;
High pressure & high volume oil hydraulic systems (operating at 30,000 to 40,000 p.s.i).
High capacity air compressors, pumps, water cooling systems
Captive power generators, steam generating plants,
Chemicals processing columns and stills,
Polyethylene reactors (Tubular) and compounding units.
Polyethylene blown film converting unit etc.
Key achievements:
Received several rewards for design innovations and successful implementation of Operation Improvement Program of the company.
Supervisor
Jun ’64 – Jul ‘67
M/S.Nokhali Machine Tools (Pvt) Ltd. Kolkata
Nature of business: Production and distribution of all geared Engine Lathe under license from a German company.
Responsibilities:
In-charge of the Turning shop, comprising of machine tools from Germany.
In-charge of Gear testing set up, comprising of equipment from Carl Ziess of Germany.
To serve in full time or advisory capacity in a challeging role
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