Ref. No. : CA - 10529 - (Senior Admin and Projects – with 34.7 years in Plastic Industry)

Education

Bachelor of Engineering” in “Electronics & Communication”, Osmania University, Hyderabad

Skill Sets

Over 22 years of experience in plastic and beverage industries including 10 years in reputed companies in Middle east & Africa, in senior managerial positions.
Exposure to injection, extrusion blow and stretch blow molding machines manufacturing wide variety of products.
Good knowledge in PET preforms processing, PET stretch blow molding and plastic closure manufacturing.
Worked in mineral water field on high speed filling & packing machines (Krones) filling still & carbonated water
Planned & implemented several “green field projects” from “concept to production” in plastics, mineral water and facial tissues field.
Was the appointed MRQ for ISO 9001 implementation in Masafi mineral water Co., Dubai, U.A.E.
Implemented concepts such as TPM (OEE, Kaizen and SMED), 5S and Lean manufacturing in different companies.
Deputed for training to countries such as Germany, Italy, Switzerland, Hong-Kong and Russia.

Work Experience

General Manager - Works
July 2008 - June 2012
Company Profile: Leading PET preform and PET bottle manufacturing company
Job Profile:
Took care of all manufacturing, maintenance, quality, new product development, legal, taxation, HR, purchase, logistics, new projects and administrative aspects in three PET preform manufacturing plants processing 1000 tons of PET resin and 18 million PET bottles per month.
Implemented several measures to increase productivity by 24% in PET preforms division in Plant 1.
Increased productivity by 10% and reduced rejections from 2.80% to 0.90% in PET bottles division in Plant 1.
Increased productivity from 70% to 100% and reduced rejections from 2.4% to 0.70% in PET preforms division in Plant 2 which is the mother plant.
Reduced mold change-over time from 10 hours to 4 hours for preform molds in injection division.
Reduced mold change-over times in blowing section by 100% ie. from 2 hours to 1 hour.
Achieved energy savings by taking several measures. Third party audit reported a 15% savings in electricity bills due to energy saving initiatives.
Altered material, dimensions and configuration of packaging (corrugated cartons) to decrease packing costs and increase quantity per container for exports, by 12%.
Implemented several cost saving measures in different areas.
Introduced a new customized software for production planning, logistics and bar coding.
Implemented several systems in different areas such as production, maintenance, quality, material

Head Production
July 2005 - May 2008
Company Profile: Leading Mnaufacturer of HDPE blow molded products ranging from 200 Ml up to 20 liters jerry cans and injection molded products
Job Profile:
Looked after production of HDPE blow molded products ranging from 200 Ml up to 20 liters jerry cans and injection molded products that included different types of closures required for bottles/jars.
Prepared and implemented production, maintenance & Quality systems in the PET preform and bottle manufacturing facility that resulted in getting “supplier approval” from Coca Cola international.
Implemented 5S, TPM (OEE and SMED) concepts in the factory.
Achieved cost savings by working in areas such as productivity improvement, reduction in rejection, packaging, energy management, scrap management and man-power reduction.

Factory Manager
July 2003 - June 2005
True Pack Pvt Ltd.
Job Profile:
Took care of production, maintenance, despatch, administration, new projects and technical issues in factory manufacturing plastic medical products for leading Pharma companies in India.
Implemented systems and was responsible for obtaining DMF (Drug Master File) Number for major products from USFDA (United States Food & Drug Administration).
Initiated implementation of CGMP procedures in the company.

Plant Manager
October 2001 - April 2003
InterGulf Limited – EMPOL
Company Profile: One of the world’s leading PET processing companies which supplies PET preforms, bottles & plastic closures.
Job Profile:
Looked after areas like production, maintenance, new projects, product development, logistics, administration and HR in an Injection & Blow molding plant.
Responsible for planning & implementation of new projects. Planned and set up new Husky PET preform production lines & Sidel blow molding machines for PET bottles.
Implemented procedures and achieved ISO–9001: 2000 certification for the company.

Maintenance Manager
May 1999 - July 2001
Concept Foods Pvt. Ltd.
Company Profile: suppliers of fresh and frozen meat and meat products
Job Profile:
Planned and carried out day to day maintenance of plant machinery.
Introduced preventive maintenance schedules which reduced breakdowns.
Implemented new concepts which reduced consumption of electricity.
Automated many areas in the plant and implemented ideas by which the production increased by 35% and there was a decrease in manpower by 30%.

Manager (Plastics Division) & Development Engineer
July 1995 - Jan. 1999
Masafi Mineral Water Co., U.A.E.
Job Profile:
As Manager (Plastics Division):
Headed the plastics division, which consisted of PET preforms & PP Closures Injection molding and PET stretch blow molding machines for bottles. Machines were from Netstal and Sidel.
Achieved planned production targets with minimal wastage and maintained the machines in good running condition.
Managed a team of 25 employees in the plastics division.

As Development Engineer:
Headed all the production activities in “Injection & Blow molding” and “Filling & Packing” divisions.
Planned and implemented “green field projects” from product development stage to start of commercial production. Planned plant layouts, made floor plan drawings and got approvals from machine suppliers after all technical clarifications.
Executed green field projects including construction of industrial sheds, planning, installation & commissioning of machines like injection molding, blow molding, filling & packing, facial tissue machines and auxiliary equipment like chillers, compressors, air-conditioners, fire sprinklers and material handling systems.
Co-ordinated among civil consultants, main contractors, sub-contractors and machine suppliers during the projects.
Headed a team which carried out installation and commissioning of machines in all projects.
Implemented development activities in the factory such as laying of new roads, installing material & finished goods storage systems and revamping maintenance facility for a fleet of 40 company trucks.

Green field projects implemented:
New mineral water factory consisting of two separate fully automatic filling and packing lines for 0.5 Ltr. & 1.5 Litre bottles, staff accommodation and canteen facility.

Project Cost: 30 Million US Dollars.
New factory for manufacture of PP closures consisting of Injection molding machines, material handling systems, chillers and air-conditioning equipment.
New mineral water factory for 500 ml bottles.
New facial tissue factory & testing facility (Lab).

Project Cost: 5 Million US Dollars.
Sewage water treatment plant for 300 persons in the factory.

ISO-9001 Quality System Implementation:

As the appointed MRQ (Management Representative for Quality) was responsible for generation, implementation and working of procedures in connection with ISO Quality management systems. First mineral water company in the Middle East to be ISO certified.

Electronics Engineer
November 1992 - Oct. 1994
Al-Zamil Plastic Industries, Saudi Arabia
Job Profile:
Looked after the electronic/electrical maintenance and trouble-shooting of different types of injection molding, blow molding, printing, labeling, wadding and EVA Liner machines.
Increased production on Injection molding machines producing variety of products such as air conditioner body, air conditioner fans, house hold products and paint pails.

Service Engineer
June 1990 - Oct. 1992
Chen-Hsong Machinery (India) Ltd., Hyderabad.
Job Profile:
Worked for a Hong-Kong based injection molding machine manufacturing company.
Supervised assembly and testing of more than 200 Injection molding machines. Installed, commissioned and tested injection molding machines sold to various plastic companies in India & Russia. Testing included setting up of client molds and conducting product trials.
Attended to customer complaints for Injection molding machines in India and Russia.

Future Goals

Aim to head a company in the next five years and make it a market leader in the field of its operation.

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