• Gender: Male
• Age: 56
• Designation: General Manager -Plant
• Highest Education Level: Post Graduate Diploma
• Notice Period: 30  Days
• Preferred Location: Jaipur
• Work Experience: 31.9 Year(s)

Education

Post Graduate Diploma in Plastic Processing Technology – Central Institute of Plastics Engineering and Technology (CIPET), Bhopal, 1990.
B.Sc. (Physics, Chemistry, Mathematics) – Nagpur University, 1989.

Skill Sets

STRENGTH:
Energetic, enthusiastic and highly capable of managing any medium scale unit and contribute towards increasing profits
Ability to quickly adapt to any Professional Foreign Conditions
Consistent track record and conscientiously self motivated to work and deliver results
Generating a likeable, healthy and congenial work atmosphere, high level of man management skills, with administrative, HR & IR management to the best advantage of company as well as employees
Efficient in establishing, implementing and maintaining manufacturing systems
Ability to gain knowledge and adapt oneself into any New System / Process and Unit at a Short span, build a manufacturing team and work towards achieving organizational targets.

Work Experience

General Manager -Plant
From December 2014 till date.
Company profile- Manufacturing Coolers, Home Appliances, Custom Molding for Daikin, IJL, Genus and Havells.

Deputy General Manager -Production
From (November 2013 till December 2014)
Company profile- Manufacturing woven sacks.

VITROMED HEALTHCARE, Jaipur, India
Works Manager & Plant Head – (November 2011 till October 2013)
Medical Devices Manufacturing Company.

SUPREME INDUSTRIES LTD, Pondicherry, India
Senior Manager – Production (November 2007 till October 2011).
Manufacturing Molded Furniture’s and Crates, Undertaking Industrial Molding for Samsung Electronics, Whirlpool, and NCR etc

GARMENT TRIMS & ACCESSORIES, Jebel Ali Free Zone, Dubai.
Factory Manager – (July 2006 till May2007).
Licensee for Mainetti & A&E– World Leader in Plastic Hangers, Manufacturing Paint Pails and lids, s

‘ONIDA’, Mirc Electronics Ltd, Mumbai, India.
Deputy Manager - Production, (September 2003 till May2006).
Brand Leader in India for Consumer Electronics

SHOWPLA (DELHI) LTD. Noida, New Delhi, India.
Assistant Manager - Production, (July 1998 till August 2003).
100% Japanese Owned Company, A Division of Showa Plastics Ltd. Singapore, taken over by Sumitomo Motherson Group in year 2001.

VIP INDUSTRIES LTD, Nagpur, India.
Senior Officer -Plastic Processing, (May 1991 till April 1997).
Manufacturing Injection Molded Luggage Furniture’s and undertaking industrial moldings with machines ranging from 160 ton to 1750 tons

POLYSET PLASTICS LTD, Thane District, India.
Trainee Supervisor -Production, (August 1990 till March 1991).
Manufacturing Injection Molded Luggage Furniture’s and undertaking industrial moldings with machines ranging from 160 ton to 1750 tons.

EXPERTISE AND HANDS ON EXPERIENCE:
Managing complete Unit, use all available resources, generate resource and work towards technically / commercially viable solutions to increase profits and reduce losses
Responsible for P&L, Unit turnaround, Budgeting, Improving and reducing manufacturing cost
Responsible for QPCDSM (Quality/Productivity/Cost/Delivery/Safety/Morale)
Working towards Zeroing Customer Complaints & Reducing in-house as well customer rejection
Analyze and effectively implement alternate methods towards Cost Saving Techniques, Waste Management and Recycling
Capital Budgeting, Budget Planning and Execution, Marketing/Business Development, Production Planning and Control, Sourcing, Plant Engineering, Tool Maintenance, Inventory Control, Spares Management, HR Management and Admin, Industrial Engineering & Line Balancing
Liaisons with Government Agencies
Secondary Operations that includes Assembly, Hot Stamping, Spray Painting, Screen Printing and Ultra Sonic Welding
Project Management from planning through implementation till commencement of production
Management Representative for Quality Systems, Working knowledge of 5S&3R, PokaYoke, Kaizen, Lean, TPM etc.
Worked with Automotive Parts, Consumer Durable Items like Color Televisions, Refrigerators, Electrical meter parts, Washing Machines, Air Conditioners, Computer Parts and Monitors, Battery Containers and Lids, Molded Furniture’s, Molded Luggage, Plastic Pails and Lids, Plastic Jars, PET Bottles, Plastic Trims/ Hangers and many other engineering plastic parts
Planned, negotiated and finalized, after several rounds of technical discussions, layout, system, machines, molds and ancillary units for more than 30 machines, till the commissioning stage.
Expertise in processing of Engineering and Commodity Plastics like Glass Filled materials, Nylon66, PC, ABS, PMMA, HIPS and PE, PP etc.

SELECTED ACHIEVEMENTS:
Overseeing current unit growth from a turnover amounting to approx. 8crores to around 50crores in a span of 5years and bottom line profit improved from 2% approx. to 8.3%
Increased assembly units from 120units/Day to 600units/Day through line balancing, IE, IR and HR management
Maintaining manpower cost Vs. Sales at less than 6%
Bought down customer rejections from 1600ppm to 24ppm
Raw material consumption Kgs/Unit increased from 0.9 to 1.20
Introduced many productivity and morale boosting activities like Quality Fair, Monthly Award Function and Pay for Performance etc.
Increased Efficiencies in the range of 20% to 60%
Salvaging Scrap Raw Materials to the tune of 150000 USD, in a period of 7 Months
After taking over as Factory / Plant Manager with a company having booked loss in balance sheets, recorded the highest turnover and profit in the history of the company in September ’06
Manpower Cost Reduction by 50 %.
Created Spare Manufacturing Capacity of around 30%
Successfully installed & commissioned around 25 Injection Molding Lines of various capacities
Leader & Member of core team negotiating with workers union
Targeted and Bench Marked the Cycle Times that are better than the International Standards.

Future Goals

Accomplished manufacturing professional seeking a stable, progressive and a long lasting Operations Management Assignment in Senior Management Level.