Ref. No. : CA - 19281 - (Designer & Product Developer – with 23.5 years in Plastic Industry)

Education

B.E From Sardar Patel College, 2004 with 65%

Diploma In Production Technology From Shri Bhausaheb Vartak Polytechnic with 56.45%


Skill Sets

Aptitude:
Excellent written and oral communication skill
Good in organizing and co-ordination
Customer oriented (Internal & External)
Self driven
Work collectively with team members
IT skills:
Well versed with Engineering Design Software UGNX, Auto CAD, Pro - E.
FEA Analysis Software Algor (Product of Autodesk)
Local Area Networking.

Work Experience

GM-Technical (Since Apr 2010)
Design Head (April 2010 – March 2014)
Company Profile: Ultrasonic Equipments, Membrane Covering Machine & Hot Plate Welding Machine Manufacturer
Job Profile:
Responsible for Business Development in India.
Providing right plastic joining solution to customer within target prices.
Design and Development of all Toolings required for Plastic Joining process.
Conceptualizing & designing the clamps as per analysis of cycle time, clamping positions, operations to be performed, operation sequence, clamping pressure, ergonomics for operator convenience, poka-yoke.
Visiting customers for Technical assistance.
Training the subordinates to complete their jobs as per the job requirement, make them understand the systems and procedures need to be followed as a discipline and encourage them to come out with newer ideas and utilize their potential.
Head of Manufacturing Plant, hence controlling RM sourcing, Production Planning, coordinating Post Production activities like assembly, Coating and PU Casting, and effecting on time customer deliveries.
Identified areas of cost and waste reduction and implement changes required.
Installation & commissioning of the welding units
Handling a work force of 32 Employees.
Remarkable Achievement:
During my tenure in SJP Ultrasonics Pvt. Ltd. has grown from sales of Rs. 2 crores PA to 6 crores PA in a span of 4 years.
Development of PU Casting facility which reduced manufacturing cost by 30%
Development of Low Frequency Vibration welding Toolings (First in India)
Integration of Two Robotic Cell with Ultrasonics for W105 (New Scorpio) project.

Sr.Design Engineer (Product Design) April 2006- Mar 2010
Design Engineer (Product Design) Dec 2004 – Mar 2006
CNC Programmer(June 2004 – Nov 2004)
Company Profile: Offering Critical Components in Engineering Plastics- Valves, Pipe fittings, Submersible pump parts, Pre-Fabricated Housing, Filters etc.
Job Profile:
Responsible Plastic Part Design.
Preparing PQAP for product.
Responsible for vendor development for out sourced materials, like metal inserts, in time with acceptable quality for new development.
Out sourcing the 3D models in case of reverse engineering, RPT of 3D models and get approval of the models from customer
Responsible for updating drawings and issuing the same with ECN against ECR, which is received from marketing or production or QC
Analysis of quality defects and takes remedial action for improving quality in coordination with processing engineers for molding defects and tool design engineers for mould modification.
Analysis of customer complaint and take remedial action for improving product in coordination with Marketing.
Attending trials, Inspection of trial samples, calculate the Cpk, to get approval of final product from customer.

Production
Jan 2000 - March 2001
Company Name: Parle Tablet Tools Pvt. Ltd. 
Company Profile:
Parle Tablet Tools is the leader in manufacturing punch and dies for tablets
Job Profile:
CNC Lathe programming and planning, maintaining the quality of CNC production and forwarding production to hardening/grinding department.

PROFESSIONAL PROFILE:
A Technocrat with over 12 years of rich Industrial experience in Plastic Part Design and Design for Assembly, Project Management, Purchase, Quality Assurance, Vendor development, Manufacturing Planning with well known organizations in India.
Possess in depth understanding of New Process development of Engineering Components, Conceptualizing & manufacturing of Jigs & Fixtures, Automation with Pneumatics & hydraulics, new technologies, Assembly development etc.
Distinction of being associated with Plastics assembly techniques through Cost effective solution which significantly benefited different organizations.
Well versed with Vendor development, Vendor Audit, Techno-commercial evaluation development.
Team leader with strong interdepartmental communication skill with Marketing, Design, Purchase, Manufacturing and Finance.
Have proven abilities in Plant administration, sourcing, process improvement & systems designing initiatives during the career plan.
Effective communicator with management skills & strong analytical, problem solving & organizational abilities.
Innovative thinking for developing new processes and automations
AREAS OF EXPERTISE:
Strategic Management:
Leading the organization team to expand customer base.
Identification of potential customers based on product range and approaching them to provide complete solution based on relative services provided by organization.
Strategic planning for organization growth based on market requirement and implementing it successfully.
Maintaining customer relationship and satisfying them with quality services and solutions.
Identifying different area of business expansions and preparing business report for final approval from finance team.
Providing training to staff members for enhancing their technical capability. 
Capital investment planning and budgeting. 
Implementing and maintaining internal processes.
Co-coordinating with customer for new developments and enquiries.
collecting customer feedback and improving standard of services.
Facility Planning, Identifying & Developing facilities required for new Product Development based on the analysis done with respect to development time, Assembly sequence, budgeted cost, desired quality etc.   
Design & Development:
Study of part design and submit feasibility study of manufacturing along with suggestions in part design modifications to make it feasible
FEA analysis of Ultrasonic Horns, joint design and plastic welding strength before releasing design.
Providing cost effective solutions to customers for automations considering TAKT time, assembly sequence, Quality standards etc.
Generating BOM for every Development.
Weekly updates provided to customer against timeline of development.
Onsite consultation to customers for part design at Design stage of Development.
Design Review with customer for new development with respect to manufacturing feasibility, Quality standards, Poka-yoke etc.
Purchase:
Coordinating with vendors for development of new products, Development of Vendors for existing and new products. Interacting with Vendors for timely supply of materials & adherence to all Specifications. 
Techno-commercial comparison of suppliers and finalizing orders
Quality Assurance:
Development of different coating to enhance life and quality of product.
Maintaining Quality standards for all products, Finalization of Specifications, Periodical calibration, etc for Manufacturing unit.
Standardization of all parts for maintaining quality standards.
Dealing with suppliers for quality improvement, Cost effective solutions with quality products.
Finalization of rate contract with transporters
Effecting dispatches
Plan and Organize resources required for Manufacturing of the components based on vendor capabilities and mutually agreed lead times including imported items through dealers.
Manufacturing:
Identifying ways to reduce the cycle time to boost the productivity by innovations in the process and equipment.
Allocation of Manpower and organizing training programs for line operators.
Trials, samples analysis and rectification to achieve targeted variable and attribute parameters of a component

Future Goals

Aspiring For Senior Level Assignment In Plastic Engineering Solutions.

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