• Gender: Male
• Age: 46
• Designation: General Manager
• Highest Education Level: Post Graduate Diploma
• Preferred Country: India
• Work Experience: 22.6 Year(s)

Education

MBA in Operation from Madurai Kamraj University, (Distance course) in 2010.

Post Graduate Diploma in Plastics Processing Technology (PGD-PPT) from Central Institute of Plastics Engineering & Technology (CIPET), Hajipur, India. “A” Grade, First Rank @ Center & All India 3rd rank in 2001-2002,

M.Sc. In “TOTAL QUALITY MANAGEMENT” (T.Q.M.) from Sikkim Manipal University, in first division in 2004.

Bachelor of Science (Chemistry) from Lucknow University with first division in 2001.

Skill Sets

A Qualified Post Graduate Diploma in Plastic Processing Technology from CIPET & MSc. In TQM with 11 years of experience in Production Planning & Control, Product & Mould Development, Quality Assurance & Control, Process Improvement, Cost Reduction and Man Management in Plastic moulding industry.
Possess a clear understanding of the industry, technology trends and quality control techniques such as ISO9000, Six- sigma, FMEA, SPC, 5S, kaizen, TPM etc.

Work Experience

Factory Head
Since June 2011
Company Profile:
Manufacture of Pesticide Bottles, Caps, measuring cups, Multiwall Polycarbonate Sheet & Solid Polycarbonate Sheet. Having Complete European Setup.
Job Profile:
Responsible for complete Planning (PPC), ensure minimum inventory level of RM/PM. Ensure proper cash flow with budgeting system.
Responsible for complete Production activity.
Responsible for Plant machinery & Utility Maintenance.
Responsible for new project planning & implementation.
Responsible for new Product & Business development in coordination with customer.
Ensure customer satisfaction by constant touch with customer.
Product Nature:
Mfg of Pesticide HDPE Mono and Coex Bottle range 5ml to 5 ltr, Caps, PET Bottle 30ml to 5 ltr and Polycarbonate Multiwall & solid sheets. Serving for BAYER, BASF, DUPONT, CAMLIN etc customers.

Operation Manager
May. 2009 - May. 2011
Company Profile:
Manufacture superior quality plastics at competitive prices in Nigeria.
Job Profile:
Handling Double & Four Head double station Extrusion Blow Moulding Machine From Kai-Mei Taiwan & Injection Moulding Machine CLF Taiwan Ranges from 120TX, 150TY, 180TX, 200TY, 230TX ACC, 285TXACC & 285TX PET series. Producing Thin-wall Food Packaging take away items, PET Preforms, cosmetics Jars & Caps
Product Nature:
Mfg of PET bottle, Jar, Liquor PET bottle, water PET bottle, Preform, thin-wall Food packaging take away, Cosmetic container & caps. Serving for Unilever, PZ, UAC dairies, IDL, Euroglobal, etc.

Operation Manager
Aug. 2005 - April 2009
Creative plastic India Ltd. Haridwar, Uttrakhand, India.
Product Nature :
Creative Plastic is the manufacturer of plastic caps, closures, bottles; packaging items. involved in INJECTION MOLDING, EBM, IBM & ISBM of Packaging products of FMCG for Hindustan Unilever, P&G, Marico, Cavinkare and Pharmacy products for Ranbaxy, CIPLA, etc

QA Manager/ MR
Aug 2002- July 2005
SSF Plastic, Vasai, Thane, India
Job Profile:
Supervision: Supervise the work force and production process so that volume targets are met complying to set quality standards. To set process parameter and monitor & Look after drying, grinding, raw material handling, post-molding operations and production plans
Resource Management: Assign all resources that are required for Production
(Including Machines, Raw Materials and Manpower), in order to execute production smoothly.
Maintenance: Supervise the corrective, preventive and periodic maintenance
activities to restore and maintain the equipment in perfect condition.
Spares: Monitor & control the spare parts availability and consumption in order to effectively plan for the requirements of machinery breakdown
Wastage Control: Monitor & control the wastage generated through the production process so as to increase the yield and reduce cost.
Operational Safety: Ensure operational safety at all times to prevent accidents and ensure a safe work environment
Records keeping: Keep Records of all production and maintenance activities and generate reports for review and evaluation.
Product development: Coordinate with customer for new product & packaging material development.
Trouble Shooting: Trouble Shooting of Injection Molding Machine and Extrusion Blow Molding machine, Mould problems, maintenance of moulds
Trial of Mould & machine: Conduct trials for new machines, new moulds and new raw material.
Possess excellent strategic thinking, analytical, troubleshooting, and interpersonal, relationship building and team building skills with proven ability in establishing Leadership System, Quality Systems / Procedures and Planning / managing resources.
Product Nature :
SSF PLASTIC is the manufacturer of plastic caps, closures, bottles; packaging items for Hindustan Unilever ltd., which is 100%, export packaging item. Other customers are Cadbury India ltd., Dabar, Ranbaxy, Cipla, Marico, Biostad, etc. involved in INJECTION MOLDING, EBM, IBM & ISBM
Possess a clear understanding of the industry, technology trends and quality control techniques such as ISO9000, Six- sigma, FMEA, SPC, 5S, kaizen, TPM etc.

Machine Handled:-
Injection Moulding: –
Arburg Hibrid 200T, 100T, Golden Edition 100T, 200T.
CLF Taiwan 100TY, 125T, 150TY, 200TY, 120TX, 180TX, 230TXACC, 285TXACC.
Krauss Maffei (KM) 420T & 350T with IML (In Mold Labeling) & IMC (In mold closing).
L&T DEMAG-60T to 250T, ASWA 100T, 150T, 250T & Ferromatic Milacron -OMEGA W-200 & W350,

Extrusion Blow Molding (EBM):-
Blow Star EBM, Italy Monolayer, Co-ex 4 Layer & 6 layer, 4 head double station Machine
Techne Italy, 4 head Double station
Jih –Huang All Electric Driven 3 layer Double station EBM machine.
Jih-Huang All Electric driven 4 layer Co-ex Double station machine for 5 ltr..
Kai-Mai Taiwan 4 head machine with Moog Parison Program controlling.

Injection Blow Molding (IBM): - JOMAR –M20, & M65 (Jomar corp., USA) & MSZ25& MSZ 45 (VICTOR, China)
Injection Stretch Blow-Molding Machine (ISBM):-ASB50MB, & 70DPH NISSEI ASB international, PET bottles & PP Jars.
Multiwall Polycarbonate Sheet Line & Solid Polycarbonate Sheet Line from OMIPA Italy.

Utility Handled:
D.G.: Cummins 750KVA, Kirlosker 625KVA, Catterpiller 1100KVA.
Air compressor: Atlus copco GA37VSDFF, IR 15T2.
Chillers: PIOVAN Italy, Prasad GWK, Flying Tiger Taiwan.
Maguire loaders, Crizaf Conveyors, KochTechnik EKO-70 Dehumidifier, MTC from MOKON & GWK.
UPS Power backup AROS Italy 800KVA.

Mould Handled:-
Injection molding mold: Cold runner mold, semi hot runner molds, full hot runner mold with Mold master, Mastrip, Hot Sys & HUSKY, Yudo HR temp. Controller.
IBM mold: From 6 cavities to 24 cavity mold of 5ml to 200ml.
EBM mold: 10 ml to 5ltr. Mold.
Mold Handled which Make from KTW Austria, UFE Singapore, Passcard Taiwan, Blowstar Italy, Kai-mei Taiwan, ASB, JMP Korea, Vasanta Tools India. Etc.

Material processing knowledge:
Materials used as listed below from Worlds most trusted Material Suppliers :-LG, LYONDEL BASELL, S.K., IPIRANGA, SCG, KUMOH, PETROKEN South Africa, UZANO, SASOL South Africa, HONAM- Korea, BOREIALIS, ELEME PETRO., BAYER, POLIMIARE, IRPC-Thailand, KTP-Korea, Reliance, Haldia, Gail, Dupoint, Supreame,

Future Goals

VP in plastic industry