MBA from National Institute of Management, Maharashtra in 2010
DBA (Diploma In Business administration) from National Institute of Management, Maharashtra in 2008
DTQM (Diploma in Total quality Management) from National Institute of Labour Education and Management, Madras in 1996
PG Diploma (Plastic Mould Design) (PDPMD) from C.I.P.ET Ahmedabad) in 1998
Diploma (Plastic Mould Technology) (DPMT) from C.I.P.E.T Ahmedabad in 1994
CERTIFICATIONS
Computer Added Design from CADD Center, Mumbai
Uni Graphic and MS Office
CORE COMPETENCIES
Production & Maintenance
Spare Parts Management
Quality Control
Cross-functional Coordination
Reporting & Documentation
Process Excellence
Industrial Engineering
Defects & Rejection Analysis
Vendor Management
SOFT SKILLS
Change Agent
Collaborator
Communicator
Analytical
Planner
Thinker
DGM Production / Operations
From Since – Sep’16 to present
Company profile- manufacturer of Industrial Packaging Products, Infrastructure Products, Automotive Components,
Job profile-
Implementing productivity improvement plan by Cycle Time deduction and monitoring mould / mould design, adopting appropriate technology to drive all mechanism to full fill management requirement and ensuring plant cost control
Executing the production planning & control, machine running utilization minimum 85%, production cost control, overhead cost control,purchase cost control, timely dispatch, minimum inventory label of Raw material, product and daily use items, atomization of machine with various method (like robot installation and Auto Drop System)
Managing products like Ball Valve and Butter Fly Valve, Gas Cylinder Casing, Furniture, IBC Pallet and accessories, drum accessories; Product Design, Mould Design, Production Plan and Machine Procurement, Fixed assets & consumable items
Directing team for managing end-to-end production operations with respect to cost, resource deployment, time overruns, manpower planning & quality compliance, shaft norms, to ensure timely execution of activities
Showcasing excellence in developing and formulating strategies in accordance with the Lean/Peak season
Scheduling day-to-day production relating activities, production schedules; allocating work for proper & effective functioning of the operations with proper quality
Planning workflow & schedules for Production , monitoring production status & ensuring timely delivery; identifying delays & adjusting schedules to meet deadlines,delivery failure analysis, machine failure analysis
Leading initiatives in performing assembly line, die shop and injection moulding capacity booking analysis and counter actions to ensure proper functioning of the operations
Administering entire project/production operations with a view to ensure timely accomplishment of 100% production targets within the time and cost parameters
Supervising wide variety of activities inclusive of productivity & quality improvement, cost controlling, scrap amount reduction, lean manufacturing, TPM implementation and enhancement
Spearheading Process improvement initiatives to achieve maximum efficiency, reducing rejection and process time
Steering efforts in arranging and managing the machine / moulds / dies spare parts
Establishing and controlling the weekly or monthly Performance Review System
Developing and implementing key strategies for the purchase of materials from sources; achieving cost reduction in procurement and packaging
Adroit in process planning & overseeing manufacturing processes such as strategies formation, handling of growth projects, procurement of machineries, etc.
Monitoring adherence to quality standards & factory norms for plantations & operations and efficient rendering of facilities
Overseeing factory production as per plan, safety management, quality management, energy efficiency management and environment friendly waste management
General Manager
From Jun’13 – Sep’16
Company profile- leading manufacturers of high precision injection moulds and complex blow moulds in India.
Job profile-
Successfully designed manufacturer process to meet customer requirement on time and controlled CNC machine through accurate planning
Spearheaded all the department like Manufacturing Design and Commercial with assistance of 72 person teams.
Jul’10 – May’13: Hamilton House Ware Pvt. Ltd. as Sr. Manager
Administered functions related to products like: Casserole Product Design, Water Bottle
Ensured low weight produce with high performance, Plant rejection % deduction plan and execution and utilized 85% of machine
Sep’04 – Jul’10: Time Technoplast Ltd. as Sr. Manager Design and Development
Successfully developed vendor to finalizes mould construction as well as mould manufacturing and cycle time
Administered day-to-day activities by providing Technical Assistance to achieve desired targets
Completed LPG gas cylinder Project with Composite Technology
Executed project like Pails Project and Disel Tank for Tata Motor (Blow Moulded)
Aug’98 – Aug’04: M-Tech Industries as Sr. Engineer Manufacturing.
PROFILE SUMMARY
Accomplished Leader with nearly 22 years of experience across Injection Moulding and Injection Mould Development and Product Development
Successfully utilized qualitative & quantitative skills in increasing awareness by promoting and implementing various modern production tools
Track record of running 24/7 high pace volume production floor emphasizing on Cost Deduction, Machine
Efficiency, Maintenance, Purchase, Dispatch and so on
Insightful professional with notable success in directing a broad range of mass production operations, while
participating in yearly planning, analysis & implementation of solutions in support of business objectives; conduct failure
& rejection analysis, assess scope of studies & suggest solutions
Strategized techniques for maximum utilization of manpower with thorough understanding of industry & technology trends; implemented manufacturing techniques & methodologies to achieve product excellence
Front-led major role in planning shutdown, breakdown & preventive maintenance schedules of equipment and
components of plants utilities to ensure zero / minimum breakdown as well as machinery increase uptime and equipment reliability
Exhibited excellence in taking process improvement & cost reduction initiatives and implementing quality systems for enhancing production efficiency; enhanced the operational efficiency of workforce by focusing on technical & customer oriented aspects
Experience of working on new project for plant capacity expansion, introduction of new processes and technology in manufacturing line as per customer specific and new product requirements
Track record of implementing quality, 3s, FIFO, minimizing inventory and safety standards; successfully implemented
Safety Improvement Techniques
Resourceful in managing, planning & minimizing large inventory and ensuring on time availability of spare parts by
successfully coordinating and collaborating with the vendors
Enterprising and dynamic person with a strong will to win; possess strong planning, analytical & problem-solving skills;
excellence in identifying, recruiting, mentoring & directing cross-functional leadership teams and leading them to deliver results
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