• Gender: Male
• Age: 62
• Designation: Group General Manager
• Highest Education Level: Graduate - Degree
• Preferred Country: India, West Africa, Ghana
• Work Experience: 37.8 Year(s)

Education

Electrical Engineering from Maharashtra India in 1983.

Skill Sets

PC proficient since 1988, MIS reporting, Windows XP, Windows Vista, Microsoft Office, Internet, E-mail, Computer Formatting, AutoCAD, soft ware installation, ERP etc.

Work Experience

Group General Manager
Jan 2009 - March 2021
Company Profile: Manufacturer of injection & blow moulding products, Shopping bags, HDPE/PP woven Sacks, Thermo Forming
Job Profile:
To maintain all quality aspects, specification of the products as per customer’s specification.
Reporting to the Managing Director with a prime focus on the profitability, achievements and growth of the group
Managing MIS, P&L & Costing department to reduce production cost by implementing different solutions to improving the productivity. And reducing other costs like electricity, materials cost and minimize other wastages.
Handling all departments and achieving the monthly targets of all departments and monitoring the material resource requirements to maintain low inventory to ensure low cost operations
To maintain good productivity & to achieve the given target for a month.
To prepare required documents, production reports, ISO, Documentation etc.
To prepare shades & solve printing/lamination/ slitting/ pouching in less time when required.
To carry out preventive maintenance of machines and its allied parts etc.
To allocate workloads among the fellow supervisors/ operators/ workers.
To look after the issue & return of Raw materials from RMS as and when required.
To look after the purchase/ procurement/out sourcing of raw materials, engineering goods, work orders as well as dispatches, preparation of packing lists, invoices, and finished product reports etc.
To conduct trials on new development on various machines, develop new vendors and to conduct
Training programmers to new comers etc.
To attend customer complaints and to provide technical assistance and service.
To complete the all project from designing, machine ordering installation commissioning up to the production stage.
To monitor good and proper housekeeping and to take precautions to avoid any human injury.
Complete responsibility of the unit encompassing Production, electrical / mechanical / electronic Maintenance, Quality, Manpower Planning, raw material Management, vendor development, cost reduction, Process improvement, Training and development, product development, shop floor administration Sales & Marketing, Planning & Coordination and Finance.

General Manager
April 2001- Dec. 2008
Company Profile : Working with leading manufacturer of injection & blow moulding, shopping Bags, HDPE/PP woven sacks, pen, strapping tape, etc
Job Profile:
Responsibility: Production management, elect/mech PLC maintenance/project management etc.

Works Manager
Sep 1987 - Mar 2000
A.V. Thomas Group of Companies
Job Profile:
Responsibility: Production Management electrical/Mech Maintenance & planning project Management etc.

Maintenance Engineer
Feb 1987 - Sep 1987
Dalmia Plastic Pvt. Ltd.
Company Profile: Manufacturer of HDPE / PP woven sacks.
Responsibility: Electrical / Mechanical maintenance Project

Shift In charge
Mar. 1986 - Jan. 1987
Swen Plastic Company Ltd.
Company Profile: Manufacturer of HDPE / PP woven sacks.
Responsibility: Production / Maintenance

Shift In charge
April 1984 - Feb 1986
Raj Pipes Pvt Ltd., India
Company Profile: Manufacturer of PVC rigid pipes and fittings.
Job Profile:
Production Planning
Scheduling for planning of overall Production / Stock / Logistics activities, implementing effective techniques to bring efficiency in operations, improve quality standards & achieve cost savings.
Determining the future needs and production capacity for producing required quantities of equipments on pre-defined standards within financial costs.
Overseeing production related tasks including planning, control and trouble shooting for the machineries and equipments for assembly & testing.
Executing Cost control activities such as mass production inventory control, Process control, Product control, statistical quality control value Analysis, recycling and scrap recovery
Supervising customer schedules, capacity planning and releasing delivery plan to over seas, domestic and replacement market customers.
Coordinating with Product development, Process engineering & Quality engineering team for development of new products.
Keeping Inventory under control and monitoring the non moving /slow moving and achieve corporate results (components and finished products).
Knowledge of ERP.

Operations & Maintenance
Implementing TPM activities, plans & schedules for maintenance, operations and annual turnarounds with focus on optimum utilization of manpower, machines & material.
Managing the functions of troubleshooting and preventive / breakdown maintenance of various machines.
Applying TBM schedules & executing productive maintenance.
Directing & completing PPAP documentation for all the products rolled out on production line.
Overseeing the coordination and maintenance on the ISO /TS 16949 Activities.
Rendering guidance to the small group activities in solving the quality problem and establishing Kaizens for continual improvement.
Responsible for the maintenance of PLC system Design of Electrical panels, dc control panels, frequency Control drive, hydraulic and pneumatic controls, and generator Maintenance, Instrumentation.
Installation & commissioning boilers, generators, chillers, Compressor, Cooling tower & HT/LT substation.
Working with hydraulic and pneumatic controls, PLC system, Flame proof installation, AC and DC control System, HT/LT Maintenance, frequency speed controls & laying of HT/ LT cable and installation of HT/LT switch gears, LT/HT substation, transformer, HT/LT ACB, MOCB installation maintenance etc.
Power factor correction panel design and installation.
I have electrical supervisor licence for HT/LT electrical installation.
Sound knowledge of electricity act and rules shall be able to coordinate with state electricity board and other related authority for day to day work and for new electrical expansion/up gradation.
liaisoning with the officials of various departments like State Pollution Control Board, Factory inspector, explosive, boiler inspector, electrical inspector, weights and measure, etc
Thorough knowledge of mechanical, electrical, civil and related equipment and working knowledge of all other plant, equipment and utilities.
Sound knowledge of coal, oil, fired water and fire tube boiler, water softener, RO Plant etc.

Quality Assurance & Control
Handling Quality tests and validation of process to ensure completion of projects with in stipulated time / cost parameters, determining the effectiveness of equipments & Machineries.
Taking stringent quality measures including preparation / maintenance of necessary documents & conducting audits to ensure compliance.
Facilitating new product development initiatives with Key focus on QCD (Quality, Cost & Delivery).
Analyzing the data using statistical quality software.
Managing the assembling & testing of manufactured equipments, ensuring adherence to the pre-set technical specifications.
Modification and new machine purchase, etc.
Developing and implementing system and procedure for Material accounting flow of cost security and material audit implementing effective inventory control.
Developing / implementing quality system, standard and procedure Minimum rejection and customer complaints.
Responsibility of electrical and mechanical maintenance of Murzah Group of industries like edible oil refinery, toilet and Laundry soap plant, Packaging plant, oil expeller, injection and blow moulding machine, Fractionation plant, etc.

Manpower Planning:
Handling training in various fields such as production, Quality, Documentation, save working method and Environment, good house Keeping
etc.
Managing a team of more than 500 members.