Ref. No. : CA - 4602 - (Production Planning - Plastic Products and Processing – with 24.5 years in Plastic Industry)

Education

B.Sc.from VBS Purvanchal University, Jaunpur, U.P.
PGD-PPT from CIPET Guwahati, Assam

Skill Sets

Computer Skills:
Computer based training program on Paulson Software on plastics technology.
Proficient in using M.S . office, also acquainted with e-mail and net

Work Experience

Plant Manager
Since Feb- 2013 till date
Company Profile: A Manufacturer of PET performs with Husky Injection Molding Machine for carbonated soft drinks and aqua packaging .
Its major customers are coca-cola, and Bisleri, Annapurana Foods & Beverages, Kingfisher, Foster Etc.
Job Profile:
Production Planning & Control:
Managing complete manufacturing operations with a view to ensure fulfillment of production targets within time and cost parameters
Planning day-to-day activities, production schedule & allocating work for achieving daily production target
Generating regular production outputs and efficiency reports
Raw material requirement plan to purchase, forcasting and follow up.
Costing of molding components.

Plant Operations and Maintenance:
Performing functions of troubleshooting & breakdown / preventive / shutdown maintenance for bringing down molding machines & equipments downtime to a minimum level.
Preparing maintenance schedules, conducting regular tests to ensure the performance capacity of various molding machines & equipments.
Planning & controlling the spare procurement.
Imparting training to operational staff in proper use of the new systems.
Setting of initial machine operation parameters for the start up production unit.
Achieve the production target both qualitatively as well as quantitatively with minimum wastage and minimum power consumption.
Conduct trials for new moulds and new materials.
Manpower distribution according to the production planning.
Conduct trials for new moulds and new materials

Quality management systems:
Responsibilities of Quality Plastic Processing & Overseeing adherence & implementation of quality norms (ISO 9001& 22000, etc) by subordinates.
Ensuring that company’s QMS is understood & followed by downstream Operator & workmen level.
Conducting performance tests of modified/ improved components approval of new components & processes.

Industrial Trainee & then promoted to Shift Engineer
From August 2005 to October 2006
Company Profile: An ISO-9002 certified company is an injection & rubber-moulding unit at Guwahati-Raipur. It Mainly Manufactures and Supplier of Plastic and Rubber Molded Components for Railways and Exports

Production Engineer
from November 2006 to Dec. 2009
Zenna Plastic Limited
Company Profile: Is a Joint Venture with EuroMatic Ltd., UK. & In technical collaboration with Createchnic Ltd Zurich an ISO 9001:2000 certified company.
It’s an Injection-moldings unit at Tarapur, Boiser Manufacturing of cosmetics and Pharmaceutical items.

Senior Production Executive
Since January 2009 to January 2011
Pearl Drinks Limited
Company Profile: Manufacturer of PET performs with Husky Injection Molding Machine for carbonated soft drinks and aqua packaging.
Its major customers are PepsI and Bislari , Railneer.

Project:
Manufacturing process of various type of product in railway application.

Seminar:
Attend the seminar on Role of Plant Maintenance in Plastics Processing Shop Floor.

Machines / Equipments familiar with :
DGP - Windsor, Engel, HMT, L&T with the capacities of 65T to 180T and Husky Hypet 225, 125 T & HPP4.0
Also exposure to various auxiliary equipment viz. auto Loader, auto mixture, blending unit,chillers,grinding machine etc.

Material Processed:
PP, ABS TPE-E, HDPE, NYLON. SAN. Poly Acetal, HIPS and PET.

Specific Achievements:
Erection and commissioning of a new project of Pet Preforms Manufacturing Unit of husky injection molding machine (HUSKY HYPET – 120, HPET, HPP-4.0 & accessories like auto loader, Resin dryer, chiller etc as a plant head .

Training:-
Attend the three-day’s injection molding m/c training program by L&T Demag Plastics Pvt. Ltd., Chennai
Attend the first aid training program by St.John Ambulance, and Indian Red Cross Society India. Certificate no-6495
Successfully passed the Food safety management system / Lead Auditor Program as per ISO 22000:2005 (IRCA certified course) by DNV.

Future Goals

To employ the best of my skills and knowledge in a team based environment adding to the growth of the organization as well as myself in the field of plastic processing.

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