Ref. No. : CA - 7239 - (Production Planning - Plastic Products and Processing – with 30.2 years in Plastic Industry)

Education

PGD – PPT (Post Graduate Diploma In Plastic Processing Technology) From CIPET (Central Institute Of Plastics Engineering & Technology) With 1st Class in 1993 to94
B.Sc. with Chemistry (Hons) Utkal University, Orissa With 1st Class in 1992-1993.

Skill Sets

Achieving the set production targets
Scheduling and handling of Manpower
Scheduling and execution of Production Programs
Planning & Procuring Raw materials in an advance to avoid scarcity.
Interaction with various Service Departments on day to day basis
Setting and achieving Departmental Goals
Monitoring and maintaining the product and process quality
Development of New products as per market requirement
Development of new process parameters for improvement in product/process quality
Identifying areas of energy conservation and productivity increase in the existing plant.
Interaction with customers regarding product quality and Technical assistance.

Work Experience

Operation Head
Since July 2012
Company Profile: A Reputed concern in manufacturing Stretch Film, Masking Tapes, Paper cores, Multilayer Film, CPP with Metallizer, Cling film, Paper Plates, Disposable Gloves,
Key Responsibility:
Meeting Sales target, Meeting production targets, Procurement of raw materials in time, Administration, Integrity, Team building, Planning, Technical + commercial skill, Financial acumen, Regulatory & safety compliance, Motivating, Delegating and directing, Efficient communication, Good Interpersonal skills.
Professional Responsibilities:
Efficiently accomplish Sales Targets, supervising & evaluating BRAND/PACK sales, instruction & Educating the Sales Staff and ensure product penetration & thus develop Market Share.
Enhancing accounts allied with ‘B’& ‘C’ classes, Formulate & develop Credit Policy system in the organization.
Introduced Market programmes in par with Budget constraints.
Trade Channel development utilizing numerous marketing packages.
Assign & develop resources for Market development with a marketing stratagem by managing Credit Market.
Sphere headed in launching New Products of the Organization and Developed second line Team Leaders
Accumulate & evaluate market trends and reports by taking apt actions.
Adept knowledge in Business Objective and Utilization of Budget ensuring cost effective operations.
Scheduling & methodizing Business Objectives in accordance with the Business Requirements and reaching Business Objectives.

General Manager (Production & Operation)
August 2010 - 2012
Company Profile: Manufacturer of Disposables items like EPS Thermoformed Bowls in India. Rigid Packaging like Aluminum Foils, Foil Wraps, PET Preforms, Bottles, Containers etc. Cling PVC from PVC manufacturing m/c (Cast Line And Blow Line) with In-house Compounding facility with fine edge cutting and vacuuming,
Job Profile:
Implementation and follow up of SOP, MOST, 5S, HACCP, QMS, IMS etc. with the Production, Planning, co-ordination and day to day improvement in system, output / efficiencies’, Wastage Analysis, Quality of the product, in turn the total plant management and finally reporting to the Chairman. The manufacturing operations includes
Achieving the set production targets
Scheduling and handling of Manpower
Scheduling and execution of Production Programs
Planning & Procuring Raw materials in an advance to avoid scarcity.
Interaction with various Service Departments on day to day basis
Setting and achieving Departmental Goals
Monitoring and maintaining the product and process quality
Development of New products as per market requirement
Development of new process parameters for improvement in product / process quality
Identifying areas of energy conservation and productivity increase in the existing plant.
Interaction with customers regarding product quality and Technical assistance.

Key Focus Areas:
Understanding and Implementation of systems like 5S, MOST, ISO, FSMS, LEAN MW, HACCP, SOP, MIS etc.
Making and analyzing the skill level of our employee with Skill Matrix & giving suggestion to the HR for making Training Modules for training.
Making and analyzing Profit and Loss with proper MIS with the help of Dept. Head and the finance team.
Suggesting new ideas for improvement, making Yearly Budget for each and every dept. sitting with the respective Dept Head.
Making Strategic Quarterly Sales Target.

Plant Manager
June 2008 – July 2010
Falcon Pack, Sharjah, UAE
Company Profile: Engaged in manufacture of Flexible Packaging Items like Laminates (PET/MET PET/Poly, PET/Foil/Poly, and PET/Poly etc.) from lamination solvent less, solvent base and water base. Rigid Packaging like Aluminum Foils, Foil Wraps, Containers etc. Printed Paper Sacks/Bags division includes Flexographic printing (OLYMPIA- 746), Wind moller Holscher slitting and bag making (Satchel, Block Bottom and Cement Sacks). Paper plates from paper plate making m/c making Printed levels, etc. Cling PVC from PVC manufacturing m/c (Cast Line And Blow Line) with In-house Compounding facility with fine edge cutting and vacuuming.
Job Profile:
Implementation and follow up of SOP, MOST, 5S, HACCP, QMS, IMS etc with the Production,Planning,co-ordination and day to day improvement in system, output / efficiencies’, Wastage Analysis, Quality of the product, in turn the total plant management and finally reporting to the Chairman. The manufacturing operations includes
Achieving the set production targets
Scheduling and handling of Manpower
Scheduling and execution of Production Programs
Planning & Procuring Raw materials in an advance to avoid scarcity.
Interaction with various Service Departments on day to day basis
Setting and achieving Departmental Goals
Monitoring and maintaining the product and process quality
Development of New products as per market requirement
Development of new process parameters for improvement in product/process quality
Identifying areas of energy conservation and productivity increase in the existing plant.
Interaction with customers regarding product quality and Technical assistance.

Key Focus Areas:
Understanding and Implementation of systems like 5S, MOST, ISO, FSMS, LEAN MW, HACCP, SOP, MIS etc.
Making and analyzing the skill level of our employee with Skill Matrix & giving suggestion to the HR for making Training Modules for training.
Making and analyzing Profit and Loss with proper MIS with the help of Dept. Head and the finance team.
Suggesting new ideas for improvement, making Yearly Budget for each and every dept. sitting with the respective Dept Head.
Making Strategic Quarterly Sales Target.

General Manager (Production and Operation)
June 2007 - May 2008
Narendra Plastics Ltd.
Company Profile: An ISO 9001-2008 Company JV with Itochu Japan a leading manufacturer and Exporter of Printed, Unprinted, Embossed HDPE Carry bags and laminates with more than 100 extruder with in line rotogravure printing m/c and T- Shirt Bag making m/c with state of art Designing Flexographic plate and cylinder engraving unit with installed capacity of 4500 metric ton per month.
Job Profile:
Responsible to demonstrate and analyze interpersonal skills to work with my colleagues and manage the team.
Responsible to motivate and train the team to have smooth operations at all levels and delegate the power to the subordinate.
Responsible to be Technical minded and have analytical and structured approach toward problem solving.
Responsible to work with group on medium to long term basis factory environment.
Responsible in execution of Business plans.
Responsible to handled various function with different Department Heads to achieve the Business Goal
Responsible to handle factory in general and Production, Marketing, Finance, & HR department in particular.

Primary Responsibilities
Responsible to present the affairs of the company to the board and MRC on timely basis.
Responsible to develop the team and lead all the departments of the company including production, marketing, maintenance and finance.
Responsible to be Proactive in looking for areas of growth for the business and staff.
Responsible to develop good PR within business community.
Responsible to "close the loop" within a targeted time.
Responsible to resolve all the operational issues i.e. handle the factory and not to involve management in pity affairs.
Responsible to be result oriented in all circumstances (and not looking for excuses).

Sr. Manager Production
July 2005 - June 2007
Biopac India Corporation Ltd.
Company Profile: A leading Manufacturer and exporter of Disposables EPS Thermoformed Bowls in India.
Job Profile:
Responsible for daily Production planning, Packaging & Dispatch.
Day to Day maintenance of Production report, Delivery report and Non-Conformance register.
Excellently handled minimal Trouble shooting on Foam Extrusion and Vacuum Forming Machines with inline coating facility, Board making and Reprocessing m/c etc.
Responsible for Production and Quality of Finished Products.
Responsible for generating Production and Quality Reports.
Coordinated and assigned jobs to Shift In charges.
Reporting day to day analysis of Production, Development & QC activities to MD of the company.

Plant Manager
Sept 2003 - June 2005
K.M.Enterprises (Thanawala Group of Companies)
Company Profile: A leading manufacturer and supplier of Lamination Grade Film, Pallet hood Shrink Film, Ultra High Barrier Film etc, printed Aluminum Foils, Printed Laminates (PET/METPET/POLY, PET/FOIL/POLY, BOPP/MET BOPP etc.) Multilayer Films, Jeep Torch & Batteries, Cosmetics Etc. in India and Abroad.
Job Profile:
Looking after the overall production, planning, man power, process and quality control of Rotogravure Printing (Up to Ten Colour)
Adhesive Lamination (Solvent less & Solvent base from Experts), Pouching Machines (Normal and Standy Pouches), Micro and Macro Slitting M/C etc.
Two Multilayer Blown Film M/Cs (From Rajoo Engineering) etc.
Planning according to delivery schedule.
Production planning fortnightly, weekly and daily basis.
Provide guidance to colleague how to utilize system.
Train and develop subordinates to handle maintenance activities and other auxiliaries equipment utilization
Make maintenance schedule for all the machinery.
Provide training program for 5 S systems.
New system to be introduced.
Make daily production report.
Analysis of rejection and breakdown and proper solution for that.
To plan and implement project for up-gradation of machineries.
To plan and implement budgetary control.
To plan and organize spare parts other resources for effective and economical manufacturing.
To handle major breakdown effectively.
Decision making ability
Coordinating with stores, purchase, marketing personnel, administration
developing new products, and customers in the market,
Well versed with lab equipments and inspection procedure as per ISO 9001
Overall plant responsibility.

Prime Customers
ACAI, TATA, Pryag Foods, Maputo, Ajeet Seeds, Excel, Ram Bandhu, RCM, NOMI, Crown Soap, Shiva International, Reliance Industries, Hindalco etc.

Production Manager
August 2000 - August 2003
Holotechs
Company Profile: A leading manufacturer of Security Holograms in India & Abroad with holograms on Aluminum Foil (Soft & Hard), Rigid PVC and Shrink PVC paper, cloth, Iron articles, Rubber etc.
Job Profile:
Looking after the overall production, planning, manpower, Process & Quality control of Electroforming, Embossing, Lamination, Coating (Solvent Base, Water Base & Hot melt), Die Cutting, Slitting, Gluing, Perforation, Cutting, and Pre forming M/C etc.
Testing of Raw Materials like Adhesive, Release Paper, Release Polyester, Tamper Evident Foil, HSFG, HSCP, Aluminum Foil (Soft & Hard), Rigid PVC, and Shrink PVC etc.
Assurance of finished products like Authetiseal, Tam seals Tampruf, Pharmaseal, Pharma strips and Holosleeves.

Our Prime customers
Nicholas Piramal, FDC, Sarabhai, Mani pal, Abbot Pharma, Raptakos Brett, Elder, Jaribu, Aventis, Marico, AEB, CESCO, BSES, MSEB, EMCO, Khodays, Balsara, Sole Health, HPCL, IOCL Khandelwal, Cadila, OCL, Novartis, etc

Assistant Manager (Production & QA)
Dec. 1994 - July 2000
TPI INDIA Ltd.
Company Profile: A leading manufacturer and exporter of Printed laminated/ unlamented woven sacks, Tarpaulins, KLBs, FIBC, PP Spouts etc. with installed capacity of more than 1000MT/Month, Tarapur.
Job Profile:
Maintain day-to-day production in the event of engineering breakdowns.
Design and fulfill the work orders process ensuring optimum productivity is met.
Supervise the workforce, overheads, stock and the production process so that established volume targets are met within budget costs.
Monitor and arrange for appropriate adjustments to key production plant parameters to ensure product integrity is maintained and KPME’s T.Q.M. quality standards are met.
Maintain good industrial relations, discipline and the morale of the machine operators and ensure that all operators are trained in the processes and safety procedures to promote a positive and safe work environment.
Monitor and control safety systems to ensure safe working at all times.
Review all the work orders, preparing production plan, scheduling the jobs and job allocation.
Analyze and resolve production, equipment or quality problems as quickly as possible to maintain production continuity.
Keep production management and other supervisors informed of the status of the plant and any significant production or personnel problems to avoid disruption and ensure smooth operation of the plant.
Coordinate with the marketing and technical departments to suggest new product and production ideas.
Liaison with Quality Assurance regarding the monitoring of product quality and conformance to ensure specifications are met.
Coordination with other departments such as Art, Quality, Warehousing and Transportation, Market and Sales etc.
Evaluate subordinate development growth and provide effective performance monitoring and correction plans in conjunction with Human Resources & Administration Manager.
Perform other duties and responsibilities as requested or required.

Our Prime customers
ACC, GNFC, GSFC, FACT, RELIANCE, FINOLEX, NOCIL, AMUL, BULK LIFT(USA), SLING BASSUR (SPAIN), IMAGE TRADING (DUBAI), ABSOLAC,
SRVC, HIGASHI MARU, IPCL, GAIL, BAYER INDIA, GODREJ SOAP Etc.

Future Goals

To reach excellence in the field of Polymer manufacturing by effectively applying my Technical & Business skills to ensure long-term growth of my employer and mine as well.

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