Ref. No. : CA - 8946 - (Production Planning - Plastic Products and Processing – with 36.2 years in Plastic Industry)

Education

Post Graduate Diploma In Plastic Technology From LPRI, London In 1983.
Post Graduate Diploma In Plastics From Omega Poly Chem Institute In Ist Class In 1981.
Post Graduate Diploma In Business Management From S.I.E.S College (Mumbai University) In 1981.
B.Sc-Hons In (Physics - Electronics) From Mumbai University In 1980.
Diploma In Computer Programming From Indo-German Chamber Of Commerce In 1997.
Diploma In Refrigeration And Air-conditioning From I.T.I In 1977.

Skill Sets

Over 25 years of experience in Project Management, Operations, General Management, Production, Plant Maintenance, Resource Utilisation in Plastic processing products in the plastic industry in India and Abroad.
Have led new projects from initial stages of ordering equipment to installation and commissioning of the plant involving Production, Maintenance, Quality Control, Engineering, Mould Designing, Training etc.
Keen understanding of the formalities and implantation of ISO 9002, KAIZAN, TPM, TQM, ERP etc., and complying with the norms of regulatory authorities.
Astute leader with ability in motivating team members in surpassing their performance levels.

Work Experience

General Manager-Operations.
Since June 2007
Company Profile: Leading manufacturer of packaging and containers

Plant Manager-Operations.
From Jan- 2003 –Feb-07
Company Profile :Manufacturer of Flexible packaging products like films, tubes, bags, printed and laminated bags, PET bottles, injection moulding items.
Job Profile:
Spearheaded plant of Plastic components with a team of 9 executives and 120 workmen on the shopfloor.
Significantly enhanced productivity through initiatives like modification of tools, manufacturing drilling & cutting fixtures, Injection Moulds were modified to post Moulding operations.
Pivotal in developing new designs for Moulds/ Tools & Fixtures
Successfully negotiated with vendors for cost reductions in purchase of moulds and cutting fixtures.
Instrumental in achieving 5% reduction in downtime/ breakdowns per month

General Manager
From Sept 1997 - Sept 2002
Rudisa International Ltd., S.America
Company Profile : Manufacturer of flexible packaging products like films, bags etc, Injection n Blow moulding Products.
Job Profile:
Led production of Moulds, plastic parts for consumer etc. with a team of 6 executives & 125 workmen.
Significantly enhanced productivity through initiatives like training operators/ foremen & modifying the water cooling system.
Pivotal in developing new designs for modification of Moulds/ Blow Moulds/ Tools & Drilling Fixtures.

Sr. Factory Manager
From June` 1994 - Mar` 1997
Korita packaging Ltd., Bangkok,Thailand
The company manufactures plastic Items
Managed production of flexible packaging n foam products etc.
Managed manufacturing activities .
Instrumental in enhancing productivity through reducing the production cycle time, usage of water cooling machines, improving packing plan and introducing a system of online packaging.
Successfully achieved cost reduction of 5%.
Pivotal in developing designs of new Plastic Moulds/ multi cavity Plastic Moulds.

Sr. Factory Manager
From Mar 92 - Apr 94
Polyproducts (Gh) Ltd, Ghana

Production Manager
From May 87 - Apr 91
Cosmo Plastics Ltd, East Africa

Production Manager
From Apr 83 - Apr 87
Pressman Plastics Ltd , Mumbai

Plant Operations:
Make plant tours, reviews shift reports, files, collected and handled improvement ideas and promoted an innovative environment. Monitored safety and food safety, people and manpower availability, product quality, customer requirement, production, raw material inventory, semi finished goods inventory, packaging material inventory, ink inventory, spare parts inventory and operating supplies. Utilized fully available technical skills and operations experience to promote the identification and solution of workplace problems. Improved work processes and operating efficiencies.

Production Planning & Control:-
Developing production plans/schedules & arranging for resources like manpower & materials to enable achievement of Production targets within cost & time parameters.
Monitoring production process on assembly, analysing any defects and taking corrective actions.
Mentoring subordinates and maintaining amicable employee relations on the shopfloor

New Product Design & Development:-
Interfacing with customers for determining need for new products/ components as well as changes in existing products/ components.
Rendering technical assistance to the Engineering team in Tool Room for the design and development of new products/ components.
Ensuring that the new product/ component meets with all technical specifications, testing and undertaking further improvements to develop the final product. Designing layout for Plant, Electric/ Generator Room for smooth flow of all processes.
Effectively managed costs. Assisted with managing the plant budget. Tracked all expenditures, analyze, control and communicates progress to others.
Administrative: Assured required functions were performed in a timely and accurate manner and according to Companies policies and procedures.
Areas Accountable: Entire plastic division operation including extrusion; Injection moulding; printing; slitting; quality, stores, logistic, new projects security and administration.

Maintenance:-
Performing the functions of troubleshooting and preventive / breakdown maintenance for Tools/ Moulds/ Machines/ Utilities reducing downtime to minimum.
Conducting quality/ safety Audits to prevent hazard occurrences and ensure compliance with the regulatory norms.

Vendor Development/ Inventory Management:
Identifying and developing a vendor base, conducting negotiations with vendors for cost effective & timely purchases of quality material.
Ensuring adherence to the minimum inventory level to minimize wastage Performing the functions of troubleshooting and preventive / breakdown maintenance for Tools/ Moulds/ Machines/ Utilities reducing downtime to minimum.
Conducting quality/ safety Audits to prevent hazard occurrences and ensure compliance with the regulatory norms.

Quality Control:
Conducting quality inspections using calibrated instruments for ensuring that the components conform to technical & quality norms.
Implementing quality initiatives for ensuring minimum rejections and enhancing productivity.

Professional training:
Injection Moulding machine at arburg, lossburg, Germany.
Plastic machinery at R.H. Windsor (I) Ltd. For 2 years.
Extrusion of P.E. pipes and Blow Moulding Processing at P.I.L, Thane.
Plastic machinery at Romex Machinery, Andheri.
Blow Molding machinery at Tetra pak (Dyna plast), Italy

Future Goals

To work for an organization where growth opportunities and rewards are in proportion to performance & Responsibility, Authority are delegated to felicitate optimum performance as well for accountability

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