• Gender: Male
• Age: 46
• Designation: General Manager
• Highest Education Level: Masters - Degree
• Preferred Country: India
• Notice Period: 30  Days
• Work Experience: 21.8 Year(s)

Education

MBA in operation Management From MIT PUNE

Post Graduate Diploma in Plastic From CIPET, Bhubaneswar in 2002

B.Sc. From Utkal University, Bhubaneswar in 2001

Skill Sets

Technically sophisticated, result-driven and business-savvy Engineer spearheading the effort with a rich blend of over 17 years of experience in the field of Production Planning & Control / Plant utility & M/C Maintenance / Operations /Process Engineering and project management of Plastics.
Instrumental in planning, formulation & implementation of Policies for effective production; A strategic planner with expertise in managing activities, streamlining processes and procedures to facilitate smooth production process & enhance productivity;
Ingrained confidence and solid understanding of translating business requirements into productive plans in a competitive framework; Having skills with proven ability in establishing quality & safety systems / procedures and driving numerous process improvement & cost saving initiatives.
Honed communication and interpersonal skills, with the ability to build long lasting and mutually beneficial relationships with people from all levels and backgro

Work Experience

General Manager
Since Jan 2018
Company Profile: Leading Manufacturer of plastic molds & polyester thermoplastic.
Job Profile:
Handling Entire 2 plants for plastic injection molding. Looking after Production, maintenance, quality store, planning, store & new business development.
It is a leading manufacturing plant of L&T, Crompton, Videocon and 3M.
Handling 150 Manpower Strength with 2 plants.
Exposure in Molding process, Tool maintenance, Machine maintenance & utility, new machine erection commissioning. New plant set up and expansion. Very deep huge knowledge in this field of plastic injection molding.
Good presentation and customer handling skill.
Best practice in lean manufacturing system, in (5S, KIZEN, 3G, 3M, POKO, YOKO, SMED, TPM) etc.
Handling quality management System like, SIR, II, QAP, PDI, IPQC Incoming Inspection etc.
Expert in plant utility & Machine maintenance, Basic tool maintenance, Like Breakdown maintenance, preventive maintenance, Predictive maintenance etc by Daily, monthly, weekly plan.
Handling in three days rolling plan of molding, Raw material planning FIFO maintain in store & RM, Component & RM reconciliation after monthly inventory of store both RM & FG .
Handling in ISO 9001, TS 16949 audit + customer audit.
Provide CAPA to the customer during customer complain by insuring from QC team.
Handling all department review of KRA, KPI in monthly basic before salary disbursed.
Handling Salary yearly increment appraisal form annually and increase salary for all department.
Responsibility for Rejection Losses, OEE, Machine Break down hour, Losses for maintenance, Salary, Monthly sale, Inventory, Customer end rejection, no of monthly kizen, 5S audit ,No of new mould production & new business development etc.

Sr Manager (Production and Maintenance)
Aug 2017 to Dec 2017
Company Profile : Manufacturer of Plastic Injection Molding Parts, Rubber Compression Molding Parts, Steering Wheel, Plastic Crates.
Job Profile :
Handling Entire production, planning, and Machine maintenance.
Handling 23 injection molding 250 ton to 1100 Ton Capacity.
Handling 150 Manpower Strength.
Exposure in Molding process, Tool maintenance, Machine maintenance & utility, new machine erection commissioning. New plant set up and expansion. Very deep huge knowledge in this field of plastic injection molding..
Good presentation and customer handling skill. Continuous presenting production & plant review review in front of director.
Best practice in lean manufacturing system. Like 5s, Kizen, poke yoke etc.
Achieved target OEE 75%. This is given by director.
Achieved in-house rejection percent 6.5% to 3 %.
Achieved mold change over time from 1.5 hour 55 minutes.
Achieved sale from 5.5 cores to 7.5 cores.
Export in system development.
It is a leading manufacturing plant of Jon dire, whirlpool, MMM and Mahindra & Mahindra, Three department managers are reporting to me, production, maintenance and Tool room.

Plant Head
Jan 2015 to July 2017
Company Name : Galvad Ecoparts Pvt Ltd
Job Profile :
Experience in plastic injection molding plant.13year in India 4 year in abroad.
Handling 11 injection molding 50 ton to range 850 ton molding machine and 3 robots and 100 manpower.
Well verse in 5S, KIZEN, 3G, 3M, POKO, YOKO, SMED, TPM, LEAN etc.
Expat in plastic molding process/c maintenance, utility & basic tool maintenance.
Expat in Plastic injection molding Green field project setup& expansion.
Reducing the inventory label daily up to 24 hour.
Achieved in house rejection 8000 PPM.
Handling ISO 9001, TS16949 audit and customer audit. Achieved Zero NC in ISO 9001 audit 2016.
Basic knowledge of account cash flow & understanding of annual balance sheet.
Planning the year target with the Annual Goal Setting (KMI/KPI) and derive KRA (Department/Designation Wise) and periodic monitoring (Monthly/Quarterly)
Fixing the Budget both CAPEX and REVENUE Division wise monitoring the adherence on weekly/monthly Reviews. Ensuring Inventory “On-Time and In-Full"(OTIF) means concerns logistics: this indicates how many deliveries are supplied on time without any article missing.
Responsible for effective utilization of manufacturing facilities, attainment of production target, maintaining quality and safety standards
Enhancing the bottom line, by manufacturing cost reduction
Managing Customer expectation on Quality, Delivery & Cost
Design & Implementation of Job responsibility &KRA for Team and Review Team Performance.
Conducting plant MRM meeting.
Arranging SWOT analysis meeting for understanding company value.
Handing the spare part management of all m/c by using purchasing of minimum cost.
Hiring the employee of minimum salary wages.
Developing customer and vendor by using techno commercial expertise.
Reducing WIP by using technical skill in different area. 
Using CAPA when necessary & reducing CAPA (8D) by using technical expertise.
Measuring the MTBF & MTTR value graph m/c wise.
Machine Nova Milacron 4 No’s, 2 No’s Fanuc fully electric machine with star Robot install and start up continuous production in the year 2015 to 2016.
Making New FG store and maintain 5s in all area in the year 2016.
Expert in star robot programming.
Good presentation skill.
Good customer handling skill
Good communication skill
Good techno commercial skill.
Doing production review meeting monthly basis.
Entire plant Manager and supervisor reporting to me.

Position Operational Head
Apr 2013 to Dec 2015
Company Profile: Engaged with automotive, industrial goods and house hold product.
Job Profile :
Looking after production and maintenance, Quality, project & Sales etc.
Job Responsibilities-To achieve the production target as per production plan.
Decrease the rate of rejection and rework by deep analysis.
Shop floor production planning and manpower planning and received the schedule.
Supervision of all activities (man, machine & material).
Kaizen program on Monthly Basis. & Implementation of 5's.
Making product details and process details (Man-hour calculation, Process sheets) Production plan or delivery.
Making layout whenever a new product is launched.
MIS Reporting
Zero accident
Machine maintenance & spare procurement.

Hand on Experience - All type of injection molding maintenance & utility maintenance independently no need technician for help.
All type of injection mold process set up.
General mold maintenance.

Achievement-
Decrease machine breakdown from 20% to 1.5%
Increase production from 75% efficiency to 90% Efficiency
Reduce rejection from 3% to 1.5%

Material used – PET,ABS, PP, NYLON, GPPS, SAN, DELRIN, PMMA, PC, PBT, PC, ABS, PPTF, PPHM, PVC

Sr Manager Production & Maintenance
May 2011 to April 2013
Company Name : Galva Decoparts Pvt Ltd.
Company Profile : Engaged with Molding & Chrome plating on Automotive and FMCG component. This is a leading supplier of GM, Mahindra & Mahindra Sumi mother son, TataFicosa, MindaValio, IAC ,Pricol
Job Profile :
Joined as a Sr production manager and promote to senior manager production and maintenance-Manager production injection molding-Responsibility- Looking production & planning ,Man power planning, planning, Material planning, quality complaint of customer, New mold trial. Maintenance of machine with plant maintenance, Plant procures met of technical goods, Capital purchase & daily dispatch of F.G.
Job profile for Production - Looking after daily production of both shift & calculating the efficiency and OEE of production.
Looking after daily, weekly and monthly production planning with R.M planning.
Looking after monthly capacity planning of molding.
Looking after daily rejection control and wastage elimination by using of 3M method.
Looking after daily cycle time monitoring and reducing the component weight to save time and material.
Looking after manpower planning according to product wise.
Looking after mold change over time for minimization up to minimum label.
Reducing the time save& housekeeping plan by using 5S.
Increasing the daily improvement by using KAIZEN and Poke Yoke.
Working with lean manufacturing system.
Using tools like, TQM, PPAP.APQP.FMEA etc
Giving the operator training, when new tool arrived.

Machine Maintenance- Scheduling and planning of predictive, preventive and break down maintenance.
Focusing on inventory control and ensuring that the right spare available and reduction in maintenance cost.
Analysis and study of breakdown data, diesel consumption & power factor etc.
Handling the Ts audit.
Co ordinate with Govt.Authorities Electrical Inspector, Electrical duty inspector and its compliance.
Review of technical and techno commercial activity.
Ensuring zero failure of plant equipment and machinery.
Establishing all working norms, Safety practice, shut down procedure in case of power failure.
Familiar with electrical, electronic and hydraulic maintenance
Handling the new project set up and expansion.

Technical strong -Maintenance like injection molding m/c 60 ton to 2700 ton of feromatic, L&T, Jonwai, Nagribossi, Toshiba fully electric machine etc. Cooling tower, MTC, HRS, Generator, Compressor, Dehumidifier, Loader, crane, lift, Hopper Dryer etc. In production I was running different type of mould like, hydraulic mold, hot runner mold, shot up valve mold, Sequencial gate operate mold & gas operate mold etc

My Achievement-
Here I was handling a alone project of more than two and half cores. Means I installed Jonwai 850 ton m/c with Kuka robot and conveyer & maxima 200 ton Milacron.
Training - Training from Kuku Robotic Pune Basic robot programming in year 2012.

GM Operation – (Factory Manager)
Jan 2010 to March 2011
Company Name : Sreyan,s Industries
Company Profile : Manufacturer of body of mixer juicer and vacuum cleaner.
Job Profile :
Looking after total production/c maintenance, assembly and planning of the company. Looking the man, material, procurement, Technical issue, Techno commercial, commercial, hr, Account, purchase etc

Production Manager
Dec 2006 to Jan 2010
Company Name : Topack International Ltd.
Company Profile : Crate manufacturing company.
Job Profile :
Handling independently 13 m/c like,Negri bossi 2700 ton to 750 ton,350 ton Cincinnati Milacron omega 660 ton 3 m/c , maxima china Milacron 2 m/c range of 500ton to 650ton, and Lg 550ton 1 m/c,Windsor German made 2m/c 450 ton and 2 modified lignin plc winder of 450ton with 60 manpower.
Maintaining production, increasing productivity with low manpower. Improve OEE.
Hands on experience in m/c maintenance &mould maintenance like hot runner hydraulic mould, chiller, cooling tower, Hoper loader, compressor, hot water controller and generator.
Making invoice for Coca Cola Company & initiating production of crate ranging 300 ml crate and 1 ltr crate for COCA COLA factory at ANGOLA also making for bear factory crate like NOCAL and CUCA bear industries at Angola. Making pallet for sub miller & son Angola Oil Company. Making bucket also for son Angola Oil Company.
Knowledge of new machine instalization.knowledge of robot operation.

Engineer Production
Jul 2002 to Dec 2006
Company Name : Bright Brothers Limited
Company Profile : Manufacturer of high precision plastic components for automotive consumable, electronic industries; consumer durable, material handling and house hold products .This is TS 16949 & ISO 9001 Quality certify company.
Job Profile :
Handling complete operations of different type of injection Molding Machines.
Initiating all kind of process related trouble shooting solving.
Monitoring proper utilization of machine & manpower.
Conducting trial for new mould materials colors, and responsible for establishing cycle time and quality.
Generating Production plan and Loading plan.
Coordinating Daily Production analysis.
Initiating Training of the new operator for product quality.

Achievements:
Increased rate of production to 20% & decreased rate of rejection load by standardizing the parameters.
Initiated Daily material plan for molding shop.
Provided new suggestion for Improvement of the molding shop.
Reduced mould loading time by 45 minute by reducing 20% of critical times converting internal activities to external.
Improved 5s, kaizen, 3m, six sigma in manufacturing system.

Core Competencies:
Procurement/ Material Planning (Production Planning &Control (Implementation of Quality Systems (Plastic injection molding project set up expansion + M/c maintenance and utility / Leadership, Supervision & Team building (Negotiation& Communication Skills (Client interface and co-ordination

Future Goals

Seeking a high profile senior level position in a leading MNC where I can utilize my rich experience towards making a positive contribution towards business goals.