Ref. No. : CA - 24447 - (Production - Moulding – with 34.2 years in Plastic Industry)

Education

BE in Mechanical Engineering From CIHS in 2012

Post Diploma in Foreman-ship From Foremen Training Institute (Indo-German Institute) Bangalore in 1988

Diploma In Mechanical Engineering From Govt. Polytechnic Kushalnagar in 1985

Skill Sets

Proficiency with MS Office (Excel, MS word, MS Projects, Internet browsing and PPT Presentation), Lotus Notes, Forth shift data base, Auto cad and the Internet

Work Experience

AGM – Injection Moulding 
Since Nov 2006
Company Profile: Manufacturing Injection moulds and injection moulded plastic parts and sub-assy.
Job Profile:
Entrusted with heading Injection moulding unit having 17 Injection moulding machines. Efficiently handling the marketing, customer support, procurement, Production & resource Planning, Quality, Mold maintenance, plant maintenance functions. 
Ensuring the meeting of customer requirement in terms of quality, delivery and cost.
Planning and implementing methods, tooling/fixture/equipment to improve operational performance and quality of parts.
Overseeing the plant expansion planning, layout, 5S, New machine commissioning and testing.
Implementation and maintaining ISO 9001 and TS16949-2009 quality systems for Injection moulding unit.
MR for TS 16949-2009 and ISO 9001 quality system implementation.

Asst. Manager – New Product Development
May 2006 to Oct 2006
Company Profile: Manufacturing Battery operated electric cars where parts manufacturing is outsourced

Manager – Comp. Mfg
Apr 1993 to Nov 2005
Company Name: Kodak India Limited 
Company Profile: An ISO 9001 & ISO 14000 US Multi National engaged in manufacturing of 35 MM re-loadable Camera’s where in entire parts manufacturing process is outsourced.
Job Profile:
Receive drawing from Parent company in US (Kodak head office in Rochester)
Budgeting/estimating project cost proposal, Send enquiry to suppliers for mould/tool/part development. Receive quotations, 
Evaluate suppliers, finalize suppliers and cost within the budget and issue Po to suppliers for tooling/parts development.
Mould/tool/parts testing and qualification within project timeline.
Development of assembly fixtures, gauges and setting assembly line (Visit overseas Kodak plant for technology obsorption and implementation at local plant)
Carry out detailed analysis of product faults, customer return to determine root causes & implement preventive and corrective actions.
Engineering Change implementation, BOM control, Drawing update and issue control
Meeting company’s quality objective by reducing cost of poor quality, continuous improvement through Lean manufacturing and Kaizens. 
Support production to meet customer demand, quality and delivery

CNC Operator – VMC
Dec 1991 to Nov 1992
Company Name: Precision Telecom Products
Company Profile: An ISO 9001 Company, engaged in manufacture of Automobile parts machining

Supervisor Production And Quality
May 1989 to Nov 1991
Company Name: Rewdale precision Tools Pvt. Ltd
Company Profile: An 100% EOU precision engineering company (Jagadale Group), engaged in manufacture of Precision collets and collet holders. Exporting to European Countries and Japan

Trainings Attended:
Attended 2weeks Plastic training course in Italy conducted by Italy Plastic association and Italy trade commission.
Internal quality auditor training on ISO 9001 Quality system in Kodak India Ltd.
One year Technical apprenticeship training in Hindustan Aeronautics Limited Bangalore.
Training on FMEA, Value stream mapping, Kaizan, Kanban, APQP submission requirements, 5S, Gauge R & R analysis in Kodak India Limited.
UG NX2 training includes 3D modeling, Drafting, Detailing, Manufacturing for 2 weeks at TCS.

Competent and dynamic professional offering a distinguished and insightful exposure of over 20+ years of experience across high-growth environments related to manufacturing, Injection mould/press tool development, Vendor Development, Sourcing & Procurement, Programme Management, Product failure analysis and implementing corrective actions, ISO TS 16949 quality systems. Currently spearheading functions as AMG and MR – Injection Moulding with Present Company.
Rich corporate experience in handling Component manufacturing, Production and man power planning, Marketing, cost estimating for moulds and parts, Sourcing & Purchase, Vendor development, Quality function, Lean Manufacturing, Mould and machine maintenance.
Good Experience in production and development of Injection moulded parts for Automotive, Battery, Electrical and white goods.
Possessing valuable insights, keen analysis and team approach to implement best practices & processes used, adept at working in high pressure environments with strict deadlines and multiple deliverables. 
Sound exposure to Six sigma quality concept, PPAP, FMEA, Control plan, PDCA, DMAIC, Poke yoke.
Good knowledge on 7 QC tools, SPC process, driving supplier for self-Certification
Qualified Quality Systems Internal quality auditor on ISO 9001 and ISO 14000 in Kodak India Ltd & MR for TS16949 at Mastercraft.
Superior communication & interpersonal skills. Perfect team manager having ability to lead cross-functional project teams and integrate their efforts to maximize operational efficiency.
Visited overseas manufacturing facilities in Kodak USA, Mexico, Taiwan & China  for technology absorption, sourcing and localization.
Evaluated OEM suppliers base for material & parts procurement in China, Taiwan and Singapore.
Attended one week training programme on plastics in ITALY conducted by Italian Trade commision

Organizational Experience 
Executive Highlights:
Achieved shipping approval of 5 camera projects while with Kodak India Ltd, Bangalore. Developed & qualified about 300 moulds and 125 press tools independently with supplier.
Instrumental in the development of systems for healthy operation & maintenance of all Equipments.
Enhanced profit by proper resource planning and utilization, Reduction in waste & Rejection through continuous improvements.  
Instrumental in bringing down camera manufacturing cost by 50% in five years span from Localization of parts, value engineering, mould cavitations, Improvement in strip layout, Reduction in waste/cycle time.
Introduced VCT technology to Injection molding process and achieved 40 to 50% cycle time reduction from conventional molding practices and achieved consistency in quality of parts. 
Successfully implemented ‘self-certification processes with suppliers assisting in reduction of in-house inspections. 
Developed parts for Alternate current drive car in Reva Electric Car Company as per plan.
Expanded business in Mastercraft from 7 machines to 17 machines (Sales increase from 4 crore to 15 crore in 3 years span).
Implemented ISO 9001-2000 and TS16949 in Mastercraft Engineers Pvt. Ltd., as an MR.
Internal auditor for ISO 9001and TS16949 quality systems

Targeting the technology-oriented, top reputed Organizations, at Senior Managerial position, bringing the following transferable:
Strategy, Vision & Mission Planning
Systems & Procedures
Sourcing & Procure ment
Production & manpower Planning
ISO 9000/TS 16949 Implementation  
Team Leadership
Performance Improvement
Relationship Management
Problem Identification
Vendor Development
Training & Development
Root-cause Analysis
Corrective And Preventive Actions
Liaison & Coordination
Trouble Shooting

Future Goals

Growth

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