Ref. No. : CA - 24722 - (Production - Moulding – with 31 years in Plastic Industry)

Education

PGD in Marketing & Sales Management From S.P. Institute of Management & Mass Communication, Bhartiya Vidya Bhawan, New Delhi in 1999

PD-PMD (Distinction) From Central Institute of Plastics Engineering & Technology, Bhopal in
1994

DPMT From Central Institute of Plastics Engineering & Technology, Bhopal in 1993

Skill Sets

Combine my Industrial experience & Expertise in the field of Plastics technology (Injection Moulding) to make the Organizational Objective Fulfill.

Working experience in hard core Injection Moulding (plastic technology).

M.S.Office 2000/Professional, ERP Systems & Excellent Presentation Skill.

Workshop & Seminar on QS-9000 organized by Maruti Udyog Ltd. by TQMI.
Team Building & Leadership by Aptech International (Track Training, USA ).
Attended different Competency based & Behavioral Training programmes.
Train the Trainer, by leading consultant
Team player with good interaction and mentoring capability.
Excellent planning and problem solving ability
Strong analytical and quantitative ability.
Six Sigma Green Belt, 5S, 3M, Kanban, Kaizen, JIT, TQM & TPM
His strength  Lies in the plastic industry and he looks forward to join a company that can leverage on his expertise & experience.

Work Experience

AGM - Production
Since Aug 2013
Company Profile: Manufacturer of plastic pallets
Job Profile:
Production Planning, Manpower Planning & Utilization. New Mould Trials and Process set up Attending customer complaints and making counter measure action plan. Looking after all M/c maint. & mould maintenance activities. ISO Documentations & System Implementations
Achievement:
Develop new products, pallets, Antistatic pallets.
Minimize Response Time & Downtime Reduction
Pallets qualification done for Dr Reddy, Ranbaxy, Zydus

Moulding Section Head - Production
Nov 2011 to Aug 2013
Company Profile: Manufacturer of plastic bottle, plastic components & electronic components etc.
Job Profile:
Raw material Planning, packing material planning, M/c scheduling for mould changes.
Product development & testing and selection for material.
Man power handling & Utilization.
Process setting & control over all Process parameters
Quality Assurance & Attending customer complaints.
System Implementations & ISO Documentations.

Achievement:
New mould of Pure It Water Filter trials and qualification done as per HUL international standard.
Cycle Time reduction for different Crates Production for HUL, TVS, & Reckict Berkshire.
Cycle Time reduction for Pure it Water filter mould.
Process Improvement for Gas assisted Injection moulding & Counter Gas Injection moulding.

Manager - Production
Jan 2011 to Oct 2011
Company Name: Inkotech India Pvt Ltd 
Company Profile: An Ancillary of Samsung India Ltd
Job Profile:
Production Planning, Manpower Planning & Utilization.
New Mould Trials and Process set up Attending customer complaints and making counter measure action plan.
Looking after all m/c maint. & mould maintenance activities.
ISO Documentations & System Implementations

Achievement:
Increase Productivity by Cycle time reduction
Minimize Response Time & Downtime Reduction Reduce Mould Change over time by installing QDC on m/cs.
Improve Vendor Rating

Manager Injection Moulding (DVD)
Jan 2000 to Dec 2010
Company Name: Moser Baer India limited
Job Profile:
Functioning as Area In-charge of DVD- R Blank Optical Media entailing 150 sophisticated injection moulding machines, based on Injection – Compression & coinning techniques of  JSW, SumiTomo & Netstal. Improving injection OEE of moulding machines with overall yield (A+AB) of plant. Overseeing mould modification and trails for lower cycle time with spare part development & localization. Reducing process D/T and mould B/D time. Developing DOE, SOP and OJT & System Improvement and Implementation.
Key Responsibilities:
Working as Area In charge, DVD- R Blank Optical media, Consisting of 150 Injection moulding m/cs of JSW, SumiTomo & Netstal. (Shopsticated M/CS based on Injection – Compression Techniques) Improve Injection OEE of moulding m/cs. Improve Overall Yield (A+AB) of plant.
Reduce Scrap generation as well as rejection level.
Energy Saving by improving  process & by sparing ancillary equipments. Reduce cycle time & improve Productivity. Study & Analyse different Process and improve Process Capability. Major trouble shooting & Process Design for New Format/Media. Mold modification and trails for lower cycle time.
Mould spare part development & Localization
Man Power Planning & reduce mould process D/T and mould B/D time.
Manpower training for skill improvement to increase manufacturing Reliability.
Make DOE, SOP and OJT & System Improvement and Implementation.

Achievement:
Having done 05 Six Sigma Green Belt Projects as Team Leader & Team Member
IPQC PPM Reduction for Dent & Bump
PPM Reduction for Center Hole Cracking in CDR
Super Glyphics  media Qualification in CDR
Visual Defects Reduction in In-house make Stamper.
Recovery and Yield  Improvement of Reuse DVD & DL Stampers. Having done different Cost Effective Projects results in huge Financial cycle time 5.2 sec to 4.2 sec in CDR. Reduce raw material consumption (per disc) by mould modification. Implement MRS system for 100% Online sprue grinding & its usage.

Engineer Manufacturing (Injection Moulding, & Moulds)
July 1994 to Dec 1999
Company Name: Albert David Ltd
Job Profile:
Production Planning, Raw material Planning, Shift Handling.
Control over process parameters & troubling shooting
Actively participating in TPM.
System Implementations & ISO Documentations.
Achievement:
Improve layout of material movement in shop floor Improve Process flow for Key manufacturing for Disposable syringes, cannulas
Increase Productivity in Key Biting area by improving process.
New mould Trial & process setup.
Minimize Downtime Time by reducing Response time.

Honours:
Have Done, Six-Sigma Green Belt as a Team Leader & Member in Moser baer, from Motorola University, USA.
Won innovation award of 2007 Moser baer for developing new printing technology on CD .
Won merit scholarship during PD-PMDin CIPET

Training:
Technical and Management
Japan. JSW and Pioneer for injection moulding process and mould technology.
S.KOREA. Ketma mould technology.
India. NETSTAL, Sumitomo and kata for injection moulding process and mould technology.
Management Training – IMT Ghazi bad

Machine Handling:
Battenfield, Toshiba, Nissei, Italtech (Itlay) Cinncinarti, Niggata, Super Master, LG,   
Hyundai, Dongshin,JSW, SumiTomo & Netstal of Varying Capacity from 35 T to 2200 T, Roto moulding, Extrusion.
Gas Assisted Injection Moulding of Battenfield, GAIN & P.D.C. (USA)
Hot Runner Temp. Controller Systems of  Schoellar GMBH.

Range of Products:
Different Automobile Components for Maruti Suzki, HUL,TVS
Computer Monitor Cabinets for Samsung, Compaq, IBM & Zenith.
Plastics Pallets, Washing M/C  Tubs for Onida, Maharaja & Samsung

Material Handling:
PP, PC, ABS, PE, HIPS, NORYL (Modified PPO), PVC, SAN, Acrylics, Nylon etc.

Executive Summery:
Meticulous and pays attention-to-details, coupled with exceptional organizational and analytical skills. He has ability to prioritize tasks for expeditious completion in the most demanding and time-sensitive environment.
He possess excellent verbal, written, interpersonal and presentation skills, with strong ability in problem resolution and talent for communicating with diverse individual

Future Goals

Seeking a challenging career in Plastics Industry
A.GM/D.GM: Manufacturing
A.GM/D.GM: Process
A.GM/D.GM: Vendor Development
A.GM/D.GM: Six-Sigma Implementation

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