• Gender: Male
• Age: 56
• Designation: General Manager
• Highest Education Level: Masters - Degree
• Work Experience: 31.3 Year(s)

Education

M.Sc.(Electronics) From Pune University, May 1997 With Higher Second Class..
B.Sc.(Electronics) From Pune University, April 1993 With Higher Second Class..

Skill Sets

Quality, Production Moulding

Work Experience

General Manager (Operations)
Since Oct 2008
Company Profile : Blow & injection moulding containers, HB Pkg Solutions & Sprayers

Asst General Manager
May 2007 - Oct 2008.
Company Profile: Germany based Co., having mfg units in 22 countries. Manufacturing Automobile Laminated – Coated Fabric.

Factory Manager
July 2005 - April 2007
Sti Industries India Pvt Ltd
Company Profile : (100 % Export Oriented), An TS 16949, ISO 14001 Company. Manufacturing Electrical & safety accessories.

Executive QA & System Implementation
Nov. 2000 - June 2005
Renfro India (Pvt) Ltd., Previously, Salora Shinsung Textile Co. Ltd., (100% E.O.U), An ISO 9002 Company,. Manufacturing All Types of Knitted socks.

QC Incharge & Management Representative
April-1997 - Nov.2000
Dhoot Compack Ltd., Manufacturing HDPE / PP Woven Sacks

Quality Control Engineer
March- 1993 - March 1997
Set Telecommunication Ltd., Manufacturing DTMF/Decadic Versions Telephone sets & Heavy Duty distribution transformer, CT's, PT's.

Nature Of Duties :
Currently working as General Manager (Operations), Six Sigma Black Belt & Corporate Management Representative.
Responsible for profitable plant operations regards, product & process quality improvement, automation, implementation of SAP with systems focus & man power handling.
Giving strategic vision and direction to manufacturing so as to meet the medium term and long term objectives of the organization.
Leading and directing manufacturing operations so as to meet the ever-growing and challenging demands of the customers.
Strategic planning of complete manufacturing operation & ensuring smooth functioning of the plant to achieve the set targets in accordance with approved Production Budget & Quality Control Standard.
Strategizing & implementing change in procedures / systems / policies to facilitate enhancement of existing process planning & improvement in operations.
Emphasizing systematic approach to all manufacturing processes like material planning, and production.
Optimize on Quality, Cost and Delivery.
Responsible for Productivity and Profit Maximization.
Strategic direction for waste elimination and drive cost reduction initiatives. Monitor continuously the costs of various operations and products and take action to minimize the same.
Overseeing the entire maintenance function, providing leadership to the maintenance team and focus on providing proactive maintenance solutions and help the team to set up sound preventive maintenance systems for plant & equipment .
Overseeing the Quality Assurance & Control function and help the team to establish quality standards, implementing, stringent quality control systems (ISO) to enhance quality and reduce rejection levels through implementation of ISO, QMS, TPM and Kaizen.
Overseeing the warehousing function to ensure that customers are supplied with the right quantities of goods at the right time.
Providing the required leadership, guidance and support to colleagues and subordinates and enable the building up of a cohesive team that works in the overall interests of the organization.
Identifying the training and development needs of subordinates and ensure the training needs are met.
Establishing and reviewing performance expectations of the team.
Recommending appropriate rewards and recognition for subordinates
Generating shared vision with management team. Interpreting TOP Managements vision by using the terminology understandable to management team at plant to generate shared vision.
Preparing and monitoring annual budget
Maintain and improve Health and Safety of employees by providing safe and healthy work environment with adequate personnel protection and by maintaining pollution free atmosphere within the premises of the Company.
Observe good-housekeeping and cleanliness throughout the premises of the company.
Giving guidance for Preparing (Documentation) Quality System Manual (QSM), Process Sheets (PS), Standard Operating Procedures (SOP), Plant Manual(PM) / Technical & Allied Document (TAD), Work Instructions (WI), Formats (FMT), & maintaining them.
Working with M&M, MARUTI, HYUNDAI, FORD, GM, FIAT, LEAR SEATINGS, SHARDA MOTORS, TATA JOHNSON, TATA AUTO COMP.
Implementing Quality System on the Shop Floor, monitoring quality of process & of system & giving feed-back to concern authorities for improvements.
Analyzing the Root cause of quality problems & suggesting remedies.
Promoting quality awareness among all personnel in manufacturing, keeping track of various measures of quality as applicable to manufacturing & reporting the status periodically.
Analyzing supplier quality problems & suggesting remedies. Assisting in all quality improvement activities at supplier’s end.
Carrying out inspections such as: In-coming raw material inspection, In-process inspection, finished products inspection, covering visual inspection & performance testing.
Conducting Internal & External Audits for ISO 9001:2000, TS 16949 : 2002, ISO 14001 & SA 8000 as per laid down procedure.
Conducting Supplier Audits : Process – QMS, Supplier Evaluation.
Prepare training to staff personnel in new strategies & tools.
Finding application opportunities for Six Sigma strategies & tools, for both external & internal ( i.e. Suppliers & customers).
Working with DFSS, DOE, DMAIC, FMEA, MSA, APQP and tools as Control charts, Pareto diagram, Fish-Bone diagram, Process mapping, Root cause analysis, Bar & P- charts, Tree diagram.
Identifying non-conformities in, In-coming material & final products & suggesting Rotations.
To support supplier audit team in carrying out Quality Audits at supplier’s end & carrying out field failure analysis.
Reducing wastage & non-conformative production. To make optimum utilization of power.
Time-to-time calibration of all test equipment’s, machineries, etc.
Conducting training programs to the staff & workers regarding ISO 9001:2000, Six Sigma, its implementation & internal audits.
Vendor development in items such as Telephone Plastic Sets, Ink reducers, Threads, Sterio-rubber, Fabrication/Plastic items, etc.

Conducted inspections with,
A. Officers of : Inspection Syndicate of India, DOT, SGS, etc. (insp. Agencies).
B. Buyer’s representatives of :
General Motors, Hyundai, Maruti, M&M, B&M, TATA, Sharda Motors, DOBOTEX (Holland, Germany, Hungary), TESCO, WOOLWORTH, PENNEYS, TOFF, NIKE (U.K., Germany, Spain, France, Holland, Belgium, England, Japan, Korea), L&T, Gujarat Ambuja, ACC, Binani, Vikram Super, Priya Cements, Narmada Urea, Chembal fertilizers, etc (AQL 2.5 &1 con. Buyer)
Daily reporting & discussion with Director/G.M. regarding Quality & Systems problems.
Designing Circuits such as required for Telephone Sets, Power Supplies, Audio Systems, Amplifiers & circuits such as Timers, Filters, PLL, Sample & Hold, Etc.
Conducted Reliability Tests As:
Climatic Tests(Relative Humidity). Vibration Tests, Bump/Fall/Topple Test, Key board Endurance, Switch Endurance, Corrosion Test, Protection Test,
Breaking load of cords, Drop Test for HDPE/PP Bags, Strength Testing for
Fabric.

Sophisticated Equipment’s/Machinery’s Handled :
Bruel & Kjaer (B & K) 9536 – Telephone Test System (Denmark).
KTS – 2002 in-circuit tester (Germany).
Hasselries-212- Dial Pulse & DTMF Tester (Denmark).
Programmable curve tracer-370 – Sony Textronics (Japan).
Projecting Microscope-4002H- (Switzerland)
Solderability Tester LP (Berlin).
Temperature Controller soldering Bath RA – 3000 (Germany).
Blow Moulding machines such as Techne – 4000 Twin (Italy), VBM 200 Vinitha, CMP 50ml to 250ml , Ahura 50ml to 250ml, Akei 5ltr to 10ltr, DCM Die Chang 10ltr to 100ltr.
Injection Moulding machines such as UA Poly plast “180T, 160/140T, 110T, 80T, L&T Demag 350, 450, 460, 600, 650, 800, 1300T, Mafatlal Nigatta CNS 100, CNS 75, Windsor SP-180, SP-130, Faromatic Magna 775, 750, 450, mir-1050.
Fluorination Plant, & Automatic 4 colour Caman machine.
Processing of Plastic materials as (HDPE) high-density polyethylene, (LDPE)low-density polyethylene, (PP) Polypropylene, (PS) Polystyrene, (ABS)Acrylonitrile butadiene styrene, (PC)Polycarbonate, (PET) (PETE)Polyethylene terephthalate, (PA) Polyamides (Nylons),

Future Goals

Looking for better opportunity