Ref. No. : CA - 12923 - (Quality – with 38.3 years in Plastic Industry)

Education

M.Tech.(Chemical Engg.) from Cochin University
B.Tech. (Chemical Technology- Plastic), HBTI, Kanpur, in 1979

Vocational Training: 45 days practical training in plastics Processing from CIPET, Madras
Special Course: One week course in new trends of injection moulding & Blow Moulding technology from CIPET, Madras

Skill Sets

Training:
Trained at CIPET
Seminars on Injection Molding
Training at Kraussmaffei, Germany for pipe plant operations

Work Experience

Manager - Quality Control/Quality Assurance & Management Representative
Since July 2010.
Company Profile: Manufacturer of PVC Pipes, HDPE pipes Roto molded products, GRP products, etc
Job Profile:
Quality Control activities of all plants such as PVC Pipe, HDPE pipe & fabrication, Roto molding products, GRP products besides acting as MR of IMS comprising of ISO-9001-2008, ISO-14001-2004 & OHSAS-2007 and development of products and tests as outlined below.
Responsible for preparation and implementation of Quality procedures and Quality plan.
Development and production of PLB ducts, new machine installation.
Technical support to marketing team in testing, specification and standard finalisation, complaint investigation & technical services.
Responsible in obtaining UL certification for ducts, dealing with govt. bodies like PDO, Water authorities, oman standards & metallurgy department etc.
Responsible for providing test facilities for long term testing of HDPE manholes.
Developed in house facilities for impact and crush resistance tests to meet UL standard specification.
Formulation development for meeting new standard requirement.

General Manager - Works
Feb. 2009 to July 2010
Company Profile: All administrative functions and manufacturing responsibilities of the complete unit comprising of:
CPVC pipe Extrusion units.
CPVC & PVC pipe fitting (injection moulding) units.
uPVC window profile units.

General Manager
2007 to 2009
Finolex Pipes
Job Profile:
Undertook recipe modification for uPVC pipe dry blend for cost reduction besides avoiding dusting problem
Installed and commissioned Theysohn, Germany pipe extrusion line.
Handled production planning and machine loading
In charge of raw material planning and indenting
Responsible for fulfilling production targets
Lowered scrap generation & their utilization and formulation modification to meet customer’s requirement
Undertook process development to achieve optimum production
Nurtured subordinates
Implementation of ISO-9000-2000 quality system and ISO-14000 EMS
Rendered customer services

Manufacturing Manager - Pipes (PVC & HDPE) Plant,
2006 to 2007
Flotek Pipes and Irrigation System
Job Profile:
Handle production and raw material planning and machine loading for PVC and HDPE pipe plant and rotational moulding plant
Undertake recipe modification of UPVC pipe dry blend to achieve optimum productivity and quality
Installed and launched Kabra PVC & HDPE extrusion lines
Reduce scrap generation, their utilisation and formulation modification to meet customer s requirement
Undertake process development to achieve optimum production
Develop subordinates
Launch ISO-9000-2000 Quality System and work with SAB quality inspector
Man customer services

Senior Manage Pipes (PVC & HDPE) & Fittings Plant,
2004 to 2006
Jain Irrigation Systems Ltd., Jalgaon,
Job Profile:
Onus of production and raw materials planning and machine loading for PVC and HDPE pipe plant
Undertook recipe modification of UPVC pipe dry blend to achieve optimum productivity and quality
Installed and launched Cincinnati PVC & HDPE extrusion lines, besides HDPE dual co extrusion lines producing ducts and pipes
Responsible for securing production targets
Lowered scrap generation, their utilization and formulation modification to meet customer’s requirement
Nurtured process development to achieve optimum production
Developed subordinates
Implemented ISO-9000-2000 Quality System and launched ISO – 14000 A EMS system
Incharge of customer services

Production Manager ( PVC Pipes & Windows)
2001 to 2003
Saudi Industries
Job Profile:
Undertook recipe modification for UPVC pipe dry blend for cost reduction besides avoiding dusting problem
Installed and commissioned Kraussmaffei, Germany pipe extrusion line.
Trained at Germany on C4 extrusion control system Handled production planning and machine loading
In charge of raw material planning and indenting
Responsible for fulfilling production targets
Lowered scrap generation & their utilization and formulation modification to meet customer’s requirement
Undertook process development to achieve optimum production
Nurtured subordinates
Launched ISO-9000-2000 quality system
In charge of customer services

Deputy General Manager
1999 to 2001
M/s. Bhansali Engineering Polymers Ltd., Chindwara,
Job Profile:
In charge of production and raw material planning, machine loading and indenting
Responsible for achieving production targets
Curtail scrap generation, their utilization and formulation modification to meet customer s requirement.
Developed new color shades
Undertook process development to achieve optimum production
Nurtured subordinates and provided exceptional customer service

Quality Control & Development Manager,
1993 to 1999
Plastic Industry Ltd., Yemen,
Job Profile:
Developed PVC flexible compound for garden hose application and PVC crystal compounds for Bottles
Ensured cost reduction through making amends in recipe for UPVC pipe dry blend
Undertook alterations to recipe to avoid dusting problem
Achieved trouble free processing through modification in die design
Resolved processing problems in Polyurethane foam plant, PE bag making, PP & HIPS sheet and vacuum forming plant, Injection and blow moulding plant
Undertook testing and approval of raw material
Evolved PVC dry blend for PVC fittings
Offered general technical advice on several matters

Achievements:
Elevated to the position of ‘Production Manager’ of PVC Pipes & hose plant in 1996

Manager - Compounding
1990 to 1993
M/s Bhansali Engineering Polymers Ltd., Madhya Pradesh,
Job Profile:
Onus of fulfilling production targets & curtailing scrap generation & their utilization and formulation modification to address customer’s requirements
Developed new colour shades and subordinates
Undertook process development to achieve optimum production
Nurtured customer services
Handled raw material & finished product accounting

Deputy Production Manager,
1985 to 1990
Nicco Industries Ltd., Orissa,
Company Profile: Manufacturer of High Voltage Cables

Project Officer, R&D Officer and Senior Superintendent
1982 to 1985
M/s. Premier Cables Company Ltd.

Assistant Engineer, Product development & Technical services department, 1979 to 1981
M/s. Hindustan Polymers Ltd., Vizag, A.P.,

Future Goals

Leverage extensive experience in positions of President / VP / GM in the plastic pipe / polymer compounding / plastic processing industry(including moulding and extrusion

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