Ref. No. : CA - 14499 - (Quality – with 44.1 years in Plastic Industry)

Education

M.Tech. (Chemical Engg.) from Cochin University
B.Tech. (Chemical Technology- Plastic), HBTI, Kanpur, 1979


Skill Sets

Other Courses
Vocational Training : 45 days practical training in plastics Processing from CIPET, Madras
Special Course: One week course in new trends of injection moulding & Blow Moulding technology from CIPET, Madras

Work Experience

Dy. G.M. (Q.C./Q.A.) & Management Representative
Since July 2010
Company Name: Leading manufacturer of PVC, HDPE pipes and fabrication products, Rotational molding products, Glass Reinforced Concrete applications, Glass Reinforced Plastic products and Precast Concrete.
Job Profile:
Responsible for Q.C. activities of all plants such as PVC Pipe, HDPE pipe & fabrication, Roto molding products, GRP products besides acting as MR of IMS comprising of ISO-9001-2008, ISO-14001-2004 & OHSAS-2007 and development of products and tests as outlined below.
Responsible for preparation and implementation of Quality procedures and Quality plan.
Development and production of PLB ducts, new machine installation.
Technical support to marketing team in testing, specification and standard finalisation, complaint investigation & technical services.
Responsible in obtaining UL certification for ducts, dealing with govt. bodies like PDO, Water authorities, oman standards & metallurgy department etc.
Responsible for providing test facilities for long term testing of HDPE manholes.
Developed in house facilities for impact and crush resistance tests to meet UL standard specification.
Formulation development for meeting new standard requirement.

General Manager (Works)
Feb 2009 - July 2010
Company Profile: Range of plastic piping systems namely rain water harvesting pipes, Hot and cold water pipes for bathroom, Waste water, CPVC, UPVC & SWR Pipes & Fittings for water transportation
Job Profile:
All administrative functions and manufacturing responsibilities of the complete unit comprising of:
CPVC pipe Extrusion units.
CPVC & PVC pipe fitting (injection moulding) units.
UPVC window profile units.

Dy. General Manager
2007-2009
Company Profile: Leading manufacturer of PVC Pipes & Fittings
Job Profile:
Undertook recipe modification for UPVC pipe dry blend for cost reduction .
Installed and commissioned Theysohn, Germany pipe extrusion line.
Handled production planning and machine loading
In charge of raw material planning and indenting
Responsible for fulfilling production targets
Lowered scrap generation & their utilization and formulation modification to meet customer’s requirement
Undertook process development to achieve optimum production
Nurtured subordinates
Implementation of ISO-9000-2000 quality system and ISO-14000 EMS
Rendered customer services

Manufacturing Manager
2006-2007
Company Profile: Manufacturer of Pipes (PVC & HDPE) Plant, Flotek Pipes and Irrigation System
Job Profile:
Handle production and raw material planning and machine loading for PVC and HDPE pipe plant and rotational moulding plant
Undertake recipe modification of UPVC pipe dry blend to achieve optimum productivity and quality
Installed and launched Kabra PVC & HDPE extrusion lines
Reduce scrap generation, their utilisation and formulation modification to meet customer’s requirement
Undertake process development to achieve optimum production
Develop subordinates
Launch ISO-9000-2000 Quality System and work with SAB quality inspector
Man customer services

Senior Manager
2004-2006
Company Name: Jain Irrigation Systems Ltd.
Company Profile: Pipes (PVC & HDPE) & Fittings Plant
Job Profile:
Onus of production and raw materials planning and machine loading for PVC and HDPE pipe plant
Undertook recipe modification of UPVC pipe dry blend to achieve optimum productivity and quality
Installed and launched Cincinnati PVC & HDPE extrusion lines, besides HDPE dual co extrusion lines producing ducts and pipes
Responsible for securing production targets
Lowered scrap generation, their utilization and formulation modification to meet customer’s requirement
Nurtured process development to achieve optimum production
Developed subordinates
Implemented ISO-9000-2000 Quality System and launched ISO – 14000 A EMS system
Incharge of customer services

Production Manager
2001-2003
Company Name: Saudi Industries
Company Profile: PVC Pipes & Windows
Job Profile:
Undertook recipe modification for UPVC pipe dry blend for cost reduction besides avoiding dusting problem
Installed and commissioned Kraussmaffei, Germany pipe extrusion line.
Trained at Germany on C4 extrusion control system
Handled production planning and machine loading
In charge of raw material planning and indenting
Responsible for fulfilling production targets
Lowered scrap generation & their utilization and formulation modification to meet customer’s requirement
Undertook process development to achieve optimum production
Nurtured subordinates
Launched ISO-9000-2000 quality system
In charge of customer services

Deputy General Manager
1999-2001
Company Name: Bhansali Engineering Polymers Ltd.
Job Profile:
In charge of production and raw material planning, machine loading and indenting
Responsible for achieving production targets
Curtail scrap generation, their utilization and formulation modification to meet customer’s requirement.
Developed new color shades
Undertook process development to achieve optimum production
Nurtured subordinates and provided exceptional customer service

Quality Control & Development Manager
1993-1999
Company Name: National Company for Sponge & Plastic Industry Ltd.
Job Profile:
Developed PVC flexible compound for garden hose application and PVC crystal compounds for Bottles
Ensured cost reduction through making amends in recipe for UPVC pipe dry blend
Undertook alterations to recipe to avoid dusting problem
Achieved trouble free processing through modification in die design
Resolved processing problems in Polyurethane foam plant, PE bag making, PP & HIPS sheet and vacuum forming plant, Injection and blow moulding plant
Undertook testing and approval of raw material
Evolved PVC dry blend for PVC fittings
Offered general technical advice on several matters
Achievements:
Elevated to the position of ‘Production Manager of PVC Pipes & hose plant in 1996

Manager (Compounding)
1990 -1993
Company Name: Bhansali Engineering Polymers Ltd.
Job Profile:
Onus of fulfilling production targets & curtailing scrap generation & their utilization and formulation modification to address customer’s requirements
Developed new colour shades and subordinates
Undertook process development to achieve optimum production
Nurtured customer services
Handled raw material & finished product accounting

Deputy Production Manager
1985-1990
Company Name: Nicco Industries Ltd., Orissa,
Company Profile: (manufacturer of high voltage cables)

Project Officer, R&D Officer and Senior Superintendent
1982-1985
Company Name: Premier Cables Company Ltd.

Assistant Engineer, Product development & Technical services department
1979-1981
Company Name: Hindustan Polymers Ltd.

Training
Trained at CIPET
Seminars on Injection Molding
Training at Kraussmaffei, Germany for pipe plant operations

Future Goals

Leverage extensive experience in positions of President / VP / GM in the plastic pipe / polymer compounding / plastic processing industry (including moulding and extrusion)

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