Ref. No. : CA - 500 - (Production - Printing & Lamination – with 34.6 years in Plastic Industry)

Education

Diploma in Polymer Technology (Plastics) from Karnataka Polytechnic, Mangalore

Skill Sets

Senior Level Assignments in Production Planning & Control / Project /Erection & Commissioning / Quality Assurance with an organization of repute.

EXECUTIVE SUMMARY
A competent professional with +35 years of rich experience in Rigid Plastics Packaging of Sheet Extrusion (PET / PP
/PS)/XPS Extrusion/EPS moulding / Blown film Extrusion (Barrier and Non-Barrier films) in Project Management,
Operations & Maintenance. • A strategic planner with competency in devising significant solutions and implementing safety management systems
for maintaining sound environmental and safety conditions.
• Proven track record in implementing cost saving measures to achieve substantial reduction in terms of production, raw
materials, manpower and machine utilisation.v

Work Experience

Plant Manager
From Sept 2020 – May 2021
Company profile- engaged in manufacturing flexible packaging and rigid packaging, such as shopping
bags, garbage bags, lamination bags, shrink films, BOPP tapes and thermoforming PP catering containers.

Production planning, purchase of maintenance parts, raw material purchase, monthly raw material plan, bill of
materials, new product development and new project plan on paper product

Project Consultant for Automobile Thermoforming
From Dec 2019 – Feb 2020.
Company profile- usually used as an umbrella term to refer to all organizations/?professionals that offer consultancy in ERP software and the subsequent

Job profile-
Remotely working as a project consultant for Modapara Auto at Mexico
Finding suitable thermoforming machine for process, getting best price for raw material for automobile carpet
and interiors, price negotiation and machine comparison for output and energy consumption, layout planning,
cost reduction and lean management

Sarl Onyx Plast, Algeria - Project and Production Manager April 2018 – Jan 2020
Sarl Onyx Plast is engaged in manufacturing of thermoforming of OPS clear cups and containers. They also produce
tissue paper napkins
Work involved plant installation of in-line PS Thermoforming and Extrusion
Machine handled: Gabler Swing Thermoformer and Chi Chang Taiwan Extruder(in-line)
Materials used: Styrene Betadine co-polymer (SBC)
Also involved in maintenance and troubleshooting of tissue paper plant

Celplas group of Industries - Production and Maintenance Manager (XPS division) Sept 2013 – Feb 2018
Celplas group of industries Nigeria a leader in Plastic industry House hold products and disposable plastic
products.
Overall management, productivity efficiency, optimal capacity utilization,
scrap reduction, monitor quality adherence and to meet delivery schedules.
Planning, budgeting for the department and technological up gradation on the equipment. • Worker’s skill development and retention of key talent.
Optimum asset utilization.
Target achievement as per production standards with optimum utilization of resources.
Daily monitoring and reporting of total production of unit.
Ensuring that there is no shortage of materials needed for production.
Maintained good relations with labour contractors.
Implemented good manufacturing practices in the unit.
Worked on cost estimations, negotiation for components /engineering spares tooling as well as development of
vendors.
Maintained minimum and maximum stock levels of all engineering spares
Maintained safety, health and environmental policies and procedures for the unit.
Worked towards creating culture of safe practices for the production and engineering team.
Prepare SOP” s for different stages of production and engineering.
Experience in Documentation of designs, drawings / sketches, job work correspondence with sales team and
clients.
Interact with contractors to manage contract workers efficiently.
Introduced employee engagement initiatives to keep a high employee morale.
Maintained good relationships with Contractors, Vendors, Customers and other units.
Maintained the budget allocation of equipment's utilization, Scrap control and expenses.

Fomex Packaging Pvt Ltd - Operation Manager Jan 2011 – August 2013
Fomex packaging Pvt. Ltd. is situated in Rajkot City of Gujarat State in INDIA, is one of the Leading organizations
engaged in Manufacturing, supplying and Exporting a wide range of Disposable Food Grade Polystyrene Foam Plates
and Dinner wares
Scheduling and planning of the production execution,
Hands on setting up complete the Entire New Project line for XPS Foam Sheet Line and Vacuum Forming machines.
Setup Nu Con Air chiller and Auxiliary equipment for Con Air Gravimetric System and Processing
Set Up IR Air Compressor.
Technology development and Cost Reduction.

Oman Plastics Muscat - Production Manager Dec 2008 – Dec 2010
Handling the Entire New Project line for EPS Cups Steam Chest Molding m/c setup production line operation &
machine process trouble shooting in the same, look after the maintenance in all production equipment controls.
Setup Auxiliary equipment's of Silos, Boiler, and etc
Managing the post production of the Thermoforming machine production of PP/PS/EPS disposable, cups, plate, and
tray.
Setup utility as Chiller, Air Compressor, Material handling equipment's, QA Lab equipment's.
Gained knowledge with Mache Multi-layer Extruder, Bag making machine, Flexo Printing Machines
Involving in material planning & setting the production plans, the process of extrusion plant, and other related areas.
Analyzing the production process and solve the production bottlenecks
Gained knowledge with BOPP Tape Processing.

JRD International Co., Dubai - Production Executive Sept 2006 – Sept 2008
Handling the SML PET Sheet Extrusion, SML PP & Reifenhauser HIPS / GPPS Sheet Extrusion Multi layer Austria m/c,
MEAF m/c production line individually operation & machine process trouble shooting in the same, look after the
maintenance in all production equipment controls.
Supervising the Sheet Extrusion Plant & setting up sheet line processing trials 150mic-1200mic PET / PS, PP 250-2000
mic sheet line production).
Handling the advanced drying systems & Auxiliary equipment for polymer supplied by Moton dryer 3 -4 tons capacity
(A-PET)
Gained knowledge with sheet grade polymers, APET/HIPS/GPPS/PP and polymer blends with fillers / additives
Responsible for material planning & handling, output, quality, waste, yield, safety, and other related areas. Analyze
the production process and solve the production bottlenecks.
Managing the post production of the Thermoforming machine TSP Korea, Illig, Meaf, Wonder pack m/c production
of PET/PS/PP disposable, cups, plate, tray mould release A-PET product for food packaging wrapper.
knowledge of PET Bottle Preform m/c like AOKI, in mold Labeling Injection Molding m/c, Vandem Offset printing of
forming cups,

Deeko Bahrain, Kingdom of Bahrain - Production/Maintenance in charge Jan 2004 – July 2006
Handling the VFK HIPS/GPPS Sheet Extrusion Multi-layer Korea m/c production line individually operation & machine
process trouble shooting in the same, look after the maintenance in all production equipment controls.
Supervising the erection, commissioning in Sheet Extrusion Plant & setting up sheet line processing trials 150mic- 1200mic HIPS / GPPS /SBC sheet line production).

Shuaa Plastics Abhudhabi UAE - Production Executive Mar 1995 – Nov 2003
Serving flexible packaging line as a shift supervisor in Thermoforming/PVC Pipe/Blown Film /Printing Unit
Handling on Machine Maintenance in MEAF Holland Thermoforming machine.
Testing of PVC pipes

Mangal Plasto Packs, Mangalore, Karnataka, India - Production Supervisor Nov -86 – Feb ’95
Serving flexible packaging line as a shift supervisor in Blown Film /Printing Unit/Bag Making Unit
Handling on Machine maintenance in Blown Film Extruder Kolsite India in PP/LDPE
Documenting all quality records as online inspection of operation

CAREER ACHIEVEMENTS
SML PET (3 layer) and PP Sheet (2 layer) line installation and production in JRD International UAE. Production
capacity of 500kg per hour
Installation of Pallman Aglomerator for RPET in JRD International
Solid Sheet Extrusion & Thermoforming plant installation and Production at Dawanco industries Bahrain and
Celplas Industries Nigeria Ltd. Vfk Head Korea and Machine Craft India were the machines installed. • 3 layer and 5 layer blown film extrusion setup, barrier and non-barrier film in Oman Plastics, machine Machi with
a capacity of 400kg per hour
XPS Foam Sheet line plant and Thermoforming Plant Design, installation & Production in Celplas Industries Nigeria
Limited. Sun-well Global and Chi Chang Taiwan and Irwin USA Thermoformer were the machines set-up. • EPS cups steam chest molding plant Design, installation & Production at Oman plastics Muscat
PS Rigid packaging extrusion and thermoforming productionising in Sarl Onyx Plast, Algeria. Machines: Gabler
thermoformer and Chi Chang Taiwan co-extrusion
Steam Boiler installation ForbeMarshall India 2 t packaged boiler, LPG fuel at Oman plastic Muscat
PVC pipe plant installation and Production at shuaa group Abu Dhabi UAE. KTS 120 Klockner Windsor

CORE COMPETENCIES
Production Planning & Control
Managing overall operations with a view to ensure timely accomplishment of production targets within the time and
cost parameters.
Day to day planning of the man power as per the available resources.
Overseeing Procurement activities, implementing effective techniques to bring efficiency in operations, improve quality
standards & achieve maximum cost savings.
Erection & Commissioning

Experience in the following machineries:
Blown Film Maachi Italy, Kolsite India
Solid Sheet Line PS/PP/PET SML Austria, Refenhauser Germany, Meaf Holland, VFK Korea and Rajoo
Foam Sheet Line Sun well Global Taiwan, Chi Chang machineries Taiwan VFK Korea, Rajoo India, Battenfeld
Gloenco UK
Recycle Line EREMA LDPE/PS/XPS– Austria, Sun-well and Chi Chang Taiwan
EPS Cup Moulding Thermo ware Holland
Vacuum Forming and Thermoforming Irwin Research USA, Sun well Global Taiwan VFK Korea, Illig Germany,
MEAF Holland, TSP Korea, OMV Italy
Operations & Maintenance
Planning and implementing preventive maintenance schedules of various machineries and instruments to increase
machine up time and equipment reliability.
Executing cost saving and energy saving techniques/ measures and modifications to achieve substantial reduction in
O&M expenditures and work within the budget.
Troubleshooting problems arising in the total execution of job with minimum time lag.
Quality Assurance
Monitoring adherence to quality systems & comply with ASTM, ISO along with maintaining the requisite documents as
per the norms.
Implementing quality systems in the organization to reduce rejections and ensure zero defect products.
Taking stringent quality measures including preparation / maintaining necessary documents and to ensure compliance
with standards.

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