PhD in Chemistry From H. B. T. I., Kanpur - India, In 1993
M.Sc. – Honors In Chemistry (Specialization In Organic Chemistry) From Agra University, Up, In 1988
B. Sc. From Agra University, Up, In 1986
A decisive, innovative and result driven senior techno-commercial professional with robust record of experiences in Flexible Packaging laminates & cost effective PE films extrusion/bagging business along with product engineering ,application technologies ,manufacturing operations, quality system /audits, cost optimization, compliance management ,and resource management.
Hands on expertise in the Flexible packaging converting converting, technologies & processes specific to multilayer co-extruded blown films& polymers/ bagging with experience in execution of capacity enhancement, technology up gradation, quality lab capability , technical innovations and product engineering and application.
General Manager
Since Jun 2019
Job Profile:
Responsible for Group Flexible Packaging business, Operation strategy , Production ,P&L and Budgeting.
The role is inherently cross-functional and requires to manage & monitor P&L, initiatives to drive growing revenue & profits, operational excellence & optimization. Directs activities to ensure products are manufactured within quality standards and cost objectives with the evaluations of accounting to maintain manufacturing related budget.
Technical Director
Jan 2017 to May 2018
Job Profile :
Worked on assignment of capacity enhancement & cost savings, quality/efficiency improvements, technical liaison with prospective customers/marketing.
Deputy General Manager; Aug 2008 to Jan 2017.
Divisional Manager : 2005 to 2008.
Company Name : Uflex Group
Divisional Manager (Converting Division): 2004 to 2005
Production Manager (Converting Division): 2001 to 2004
As Assistant Manager (Converting Division): 1997 to 2001
As Technical Executive (Converting Division): 1993 to 1997
Company Name : Flex Industries Limited
Job Profile :
Domain Skills
Responsible for providing and implementing operational & qualitative manufacturing expertise and driving the reorganization of operations to maximize the efficiency by introducing versatility matrix. Enforcing manufacturing excellence to improve productivity, capacities, flexibility, process flow, layout, safety, inventory turns & lead times. Contributing significantly to plan, carryout, follow up and review the internal audits on process, product and systems.
Plant Operations Management
Devising strategic measures to maintain a safe, compliant, and efficient production facility by directing and motivating plant production, maintenance and staff personnel in order to achieve the business and facility objectives.
Establishing daily operational plans for plant production, maintenance, and administrative activities by reviewing and analysing daily productivity, waste and quality reports.
Driving the efforts for development of the product as per customer’s requirement and Communicate with the vendors for the product development.
Responsible for overall administration of the plant by managing functions, including safety, security, applying company policy, staffing, training & coaching, recommend salary increases, administrative discipline.
Technical Support & Management
Participating in technical discussions with new technology enablers, supplier base and end-users to align with innovation opportunities.
Converting process technologies for manufacturing of flexible packaging materials & Pe blown films particularly flexo/gravure printing, adhesive/ extrusion lamination, slitting & pouching and Pe blown film extrusion & bagging.
Implementing a scientific approach to the production and managing thin films, including PET, Bopp, Pe films, papers, inks, adhesives, coatings, PE polymers & co-polymers etc. along with their application in manufacturing of flexible packaging materials.
Devising technical procedures for applications, quality standards and methods for Multilayer blown Pe film structures & flexible packaging thin laminate structures.
Strategic Management
Implementing internal control plans & quality audit checks for various operational areas and recommended cost control measures for improvement.
Key Achievements
Rigorously adopted International Standards as strategic tool for all-around continuous facility operational improvements.
Instrumental in eliminating the waste and minimizing the cost by aligning activities to create & develop products to establish perpetual business growth through effective monitoring of the daily facility activities.
Established new manufacturing facility to 102% production efficiency meeting quality requirements and cost /kg objectives.
Successfully achieved required skills through continuous training of down the line operatives as production head of new facility and established back tracing system in manufacturing for preventive measures /corrective measures.
Acknowledged for achieving significant reduction in sales return to 0.11% and rework and achieved 95% level in timely readiness of stocks of required quality.
Significantly eliminated the rework by improving the production practices and instrumentally increased effectiveness in identification of non-conformities in converting processes to provide Zero Defect products.
Professional Highlights
Plant & Production Management - strong background in judiciously deploying plant resoureces e.g. manpower, materials and machines to maximize capacity utilization and achieve profitability milestones.
Quality Control & Assurance - Proven dexterity in detailed planning and scheduling to meet pre-set production targets, conceptualizing and complementing process modifications to enhance operational & quality efficiency & optimize resource utilization.
Operations Management - Expertise in defining & observing process parameters, introducing process improvements, identifying and isolating areas of obstructions.
Profit Center Operations - Highly skillful in driving high-value revenue and profit plans, large scale cost savings, building prolific strategic alliances to position organization for long-term profitability and enhance productivity & performance.
Leadership - Assertive, competitive, intuitive, and innovative - an achiever of exceptional rather than expected results. Articulate communicator skilled at collaborating with the stakeholders, key decision makers of the organisations.
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