• Gender: Male
• Age: 48
• Designation: Head New Product (Business) Development
• Highest Education Level: Graduate - Degree
• Notice Period: 30  Days
• Preferred Location: Delhi
• Work Experience: 24.8 Year(s)

Education

BE in Mech. from IME, Mumbai, Feb-2006
Diploma in Mechanical Engineering from Siddganga Polytechnic Tumkur, KBTE, Karnataka (1995-1998)

Skill Sets

Manage organization as per budget, Head NPD & Operations with Over 19 Yrs of Accomplished Experience in Production/ QA/Product Development/Vendor Development/Production/Tool Room /Design & Development of part NPD.

Computer Skills:
Pro-E Wild fire-2 ,UG NX9(3D model, surface model and tool path Generation), Auto Cad-2006,
M.S word, Excel & power point.
Cadle-6, Profile, Edit-ex
Di-Edifice gate and runner design software Programming for VMC machine on PRO_E, wild fire2, UGNX4 Programming for WIRE-CUT machine

Work Experience

Head New Product (Business) Development and Plant Improvements
From March 2017 to till
Company profile- Design and manufacturing mould of Head lamp Domes. Battery Trays , Magazine pocket ,Silencer Assembly and other Related to plastic injection molded and sheet metal component for TATA MOTOR,WABCO,YAZAKI, MOTHER-SON AND KYOCERA

Job profile-
Proven excellence in leading Product development activities including conducting FMEA analysis, finalizing design specifications, planning prototypes & tests, getting approval and making necessary modifications in the design.
Expertise in Injection Mould design & Development for Plastic Products.
Proficient in Injection moulding production operations including providing technical inputs for innovative methodologies, identifying Bottle neck areas and advising on process improvement for increasing Productivity.
Rich experience in Quality Control System implementation including supervision, coordination, inspection, preparation of quality control procedure
Proficient in swiftly ramping up work with cross-functional skills and ensuring on-time deliverables within preset cost parameters
Quality Control System Implementation- ISO, IATF16949, FMEA
Maintain quality of Tool & part as per required standard

Key Result Areas:
Selecting Plastic Raw material & moulding machine, setting up process parameter, submitting samples to customer, conducting product testing & getting approval from the customer and Moulding Shop
Planning, implementing & monitoring of changes to enhance efficiency, process flow, working practices for controlling & reducing the cost of Production.
New business development
Customer satisfaction
Increase plant efficiency
Cost saving through maximum utilization of man ,machine and method
Control plant wages
production line setup, PPAP & PSW sign off
Contributing in Indigenous Mould development, Hot Runner Mould development as well as Multi-cavity mould development
Developing Moulding vendors through Technical Support
Troubleshooting of Mould and Moulding for Higher Productivity.
Negotiating with vendors for Cost saving in Plastic moulding
Working in tooling and development; developing Plastic injection moulds for IDH,ODH,IP,Battery Container, Lid and small part
Developing and Specifying suitable injection moulding machine(Range 50T-2500T) .
Developing and Procuring Injection Moulds in India and China
Using advanced technology in Mould Manufacturing such as Valve gate Hot runner mould

Senior Manager
From Aug. 2015 to feb. 2017
Company profile- Design and manufacturing mould of Door ,IP, Console, Garnish, connector and other Related to plastic injection molded and sheet metal component for GM,NISSAN.

Job profile-
Proven excellence in leading Product development activities including conducting FMEA analysis, finalizing design specifications, planning prototypes & tests, getting approval and making necessary modifications in the design.
Expertise in Injection Mould design & Development for Plastic Products.
Proficient in Injection moulding production operations including providing technical inputs for innovative methodologies, identifying Bottle neck areas and advising on process improvement for increasing Productivity.
Rich experience in Quality Control System implementation including supervision, coordination, inspection, preparation of quality control procedure
Proficient in swiftly ramping up work with cross-functional skills and ensuring on-time deliverables within preset cost parameters
Quality Control System Implementation- ISO, IATF16949, FMEA
Maintain quality of Tool & part as per required standard
Achieve target as per APQP
Customer satisfaction
Increase plant efficiency
Trouble shooting

Minda , as a Head Operation(Tool room & molding) from Jan 2014 ~ July 2015, reporting to Head SBU \Plant Head, Minda Sai Ltd, Greater Noida
Job profile-
Sale as per company target
Maintain quality of part as per requirement
Delivery as per schedule
Man power handle of plant
Increase plant efficiency
Cost saving through maximum utilization of man ,machine and method(molding and press shop)
Control plant wages
New part development
Customer satisfaction

Minda Valeo Security Systems Pvt. Ltd, Chakan, Pune, India, as a Head Tool Room,molding &Tool Design Level-7, from June 2008 to jan 2014, Reporting to Business Head
Job profile-
Responsibilities:
Conduct concept meeting of shop floor and get it documented
Ensure on time delivery of part & Tools as per customer target date
Ensuring the First time right, experience sharing & standard parts are used in product design
Ensure data transfer to all related section for customer daily requirement
Check the daily production report as per plan
Develop new mould and hand over to production with all documents after pilot lots
Review with ppc and achieve production target with zero mould breakdown
Ensure “5S” tip top conditions in the tool room and moulding shop
Conduct new mould \critical mould trail and freeze process parameter for regular production
Reduce cycle time for existing running mould without defect in part quality
Cost saving in tool room and moulding shop through implement proper system and training
Resolve part quality problem through QRQC meeting in daily basis
Drive on continuous improvement to meet objective
Adherence of Quality system as per quality manual of ISO-TS 16949-9002 & ISO-14001.
Check product design for DFM & DFA exchange views in DFMEA & PFMEA
Design approval on vendor tool design,
Co-ordination with supplier / customer to dev. Mould and part quality
Training to the engineers and associates as and when required
Updating management through MIS of the shop floor.

HAVELL’S (TTL LTD) from April 2007 to May 2008 as a ASST. Manager Tool Room\Production
Job profile-
Make process-planning chart for new tools and molding machine
Repair & maintenance all running tool as per requirement
Develop New Moulds, Jigs, Fixture & prototype as per plan (target date
Check all tool Design before start new development
Work Load Planning for tool room Machine (including C.N.C. Machining,)
Follow-up with vendors for develop new tool & production target
To ensure the max. OEE is achieved through TPM,
Min. & Max.stock management on Consumable Items,
Ensuring Proper management of Cad- Data,
Ensure tiptop conditions of “5S”in tool room & CNC area
Ensuring kaizen task as per management target
Adherence of ISO-TS 16949:9002, & ISO 14001 system in tool room

M/s MINDA HUF LIMITED (J.V.C with HUF Germany) from 3rd April 2002 to April 2007 as a Member Tool Room
Job profile-
Repair & maintenance all running tool as per requirement
Trail new tool & modify it up to component approval as per SIR
Training to Associates to update to the latest cutting edge technology, Design of electrode as required on Wild fire-2
Design of PDC & Plastic Moulds
Ensuring Proper management of Cad- Data, Ensure tiptop conditions of “5S”in tool room & CNC area Ensuring kaizen task as per management target
Adherence of ISO-TS 16949:9002, & ISO 14001 system in tool room

M/s WAGO Control (I) Ltd., Nodia. A joint Venture Company, Collaboration with, M/s. Wago, Germany, from March 2000 to April 2002 as an Engineer- Tool Room
Job Responsibility:
Designing of Injection Moulds Up to 50T- 300T
Planning of Tool Processing, Design Development and drawings
Independently handling the Tool Room for New development & Tool Maintenance

M/s. ELIN ELECTRONIC LTD, Ghaziabad from March 1999 to Feb 2000 as an Engineer Trainee

New Projects: Headed Machine installation, commissioning, trials machine & molds, capacity calculation and established regular production & quality system from customer PPAP to PSW.

Shop Floor Operations: Monitoring production processes, identifying defects/variations & taking corrective actions, standardizing processes and horizontally deploying them.

Production Planning & Control: Minimizing bottlenecks to achieve high productivity by maximization of resources.

Cost Saving Initiatives / MIS: Efficiently using inventory management system and procedure for effective store management and inventory control for ensuring ready availability of materials.

Operations: Identifying & developing quality vendor/supplier base for cost effective procurement of materials.

New Product Development: Co-coordinating the entire product development activities (FMEA)from customer to in house, including requirement analysis, finalizing specifications, designing, prototype development and testing, SPMs, Molds, dies and tool developments complete production line setup, PPAP & PSW sign off activities.

Man Management: Directing and influencing the personnel toNew Projects: Headed Machine installation, commissioning, trials machine & molds, capacity calculation and established regular production & quality system from customer PPAP to PSW.

Shop Floor Operations: Monitoring production processes, identifying defects/variations & taking corrective actions, standardizing processes and horizontally deploying them.

Production Planning & Control: Minimizing bottlenecks to achieve high productivity by maximization of resources.

Cost Saving Initiatives / MIS: Efficiently using inventory management system and procedure for effective store management and inventory control for ensuring ready availability of materials.

Operations: Identifying & developing quality vendor/supplier base for cost effective procurement of materials.

New Product Development: Co-coordinating the entire product development activities (FMEA)from customer to in house, including requirement analysis, finalizing specifications, designing, prototype development and testing, SPMs, Molds, dies and tool developments complete production line setup, PPAP & PSW sign off activities.
wards performance management system and keeping morality of the team at higher level for enhancing operational effectiveness and efficiency to achieve company targets & goal.

Future Goals

Achieve sale target with max profit & achieve production qty as per customer target with maximum utilization of man, machine and minimum rejection with high quality.