• Gender: Male
• Age: 47
• Designation: Head Quality Assurance
• Highest Education Level: Diploma
• Preferred Country: India
• Preferred Location: Up
• Work Experience: 25.2 Year(s)

Education

Diploma In Mechanical Engg Board Of Technical Education UP Government Polytechnic Bijnor UP 1997 83%
B.Tech himalayan institute of technology Delhi 2006 62%

Skill Sets

OEE, PPM, 5S, KAIZENS, SMED, Daily work management, CAPA, 8D, POKA-YOKE and Autonomous Maintenance.
Six Sigma Green Belt Program.
5 Days IMS Lead Auditors training ISO 9001:2015 from QGS Delhi.
Training on core competencies like strategic perspective, leadership, customer orientation, negotiation skills.
Training on 7QC tools, FMEA, SPC, and SQC & MSA.

Work Experience

Head Quality Assurance
From -Sep21 to Till Date
Comapny profile - plastics in bottles, containers and PET preforms.

JOb profile -
Overall responsibility of Total Quality Management system, Lean Manufacturing Practices Implementation and MR in both site Business Units. Ensuring Compliance with International standards like ISO 9001:2015, FSSC, BRC and URS.
In Process audits as per QMP to assure compliance with customer standards which includes incoming inspection, in process inspection, PDI stage.
Overall responsibilities of Customer complaint handling, Complaint analysis and resolution, robust CAPA preparation and implementation.
Overall responsibility of Total Quality Management system, Lean Manufacturing Practices Implementation and MR in both site Business Units.
Ensuring Compliance with International standards like ISO 9001:2015, FSSC, BRC and URS.
In Process audits as per QMP to assure compliance with customer standards which includes incoming inspection, in process inspection, PDI stage.
Overall responsibilities of Customer complaint handling, Complaint analysis and resolution, robust CAPA preparation and implementation.

Manager
From -Nov2o to Jun21
Company profile - Plastic moulded products

Job profile -
Responsible to lead the quality assurance function by establishing quality standards, procedures & audit control for quality of raw material, in process quality & finished goods in order to meet business requirements.
All responsibility of job work quality functions. Ensuring Compliance with International standards like ISO 9001:2015, BRC and URS.
Ensure strict adherence to procedures during Inspection, Testing and Approval of Incoming Raw Materials, Packing Materials and Finished Goods.
Manage SOP System, Develop and implement requisite SOPs, flow process chart, control plan, Guidelines, QMP and check sheet for ISO Compliance and customer requirements.
To ensure Lean Manufacturing practices 5S, KAIZENS, OEE, POKA-YOKE, SMED, MY MACHINE CONCEPT activities on the machine & surrounding area are followed in defined parameters.
Rejection analysis, Monitoring trends & initiate robust action plans by using different quality Tools/techniques viz. brain storming, 7 QC tools, Pareto charts Cause & effects diagram, flow charts, Poke Yoke, 8D, 5W and 1H Tools.
Overall responsibilities of debit notes to suppliers, Vendor approval and job work approval.
Customer complaint handling, Review customer complaints, customer return rejection & ensure timely CAPA submission to customers. Presentation in Sr. management review.
Support plant in Implementation of IMS Systems ISO 9001:2015, BRC and URS Social audits review, conduct internal audits & NC closure.
Identify, monitor and implement projects for cost saving, manufacturing improvement and safer work place drive Implementation through QCM, CFT, 8D and Sigma Projects.
Enhancing people problem solving skill and driving competency enhance program for production and Quality Associates. Improve skills of all associates & make multi skill.
Conduct technical evaluation of various kaizens, suggestions received through various Kaizens/suggestion schemes.
Making and freezing the Bill of Material in ERP and analysis of usage of various raw materials and corrective actions to reduce the wastage of materials.
Liaison with the customer i.e. Hindustan Unilever, LOral, Avon Cosmetics, Amway & Himalaya Drugs etc.

Manager
From - Nov16 to Nov.20
Avro India Limited

Astt. Manager
Aug05-Nov.16
Moser Baer India Limited

Engineer
Mar03-Aug05
Kenmore Vikas India Ltd.,

Junior Engineer
Nov99-Mar03
Shyam Alloys Pvt. Ltd.