• Gender: Male
• Age: 38
• Designation: Injection Molding Process Engineer
• Highest Education Level: Post Graduate Diploma
• Preferred Country: Malaysia, Thailand, India
• Notice Period: 30  Days
• Preferred Location: Kerala
• Work Experience: 14.2 Year(s)

Education

Post Graduate Diploma in Plastic Molding Technology

Skill Sets

Computer Knowledge
MS-Office, Auto Cad, Solid works, Catia

Work Experience

Injection Molding Process Engineer.
From 4-11-2018 to 17-12-2021.
Company profile- plastic injection moulding company

Job profile-
Scientific Molding approach to get process optimization and capability.
Process stability and repeatability.
Prepare process optimization sheet during all the trails performed and technical report to support production.
CPK and PPK study and modify tool accordingly to achieve into specification.
Lead and plan the process team and technicians to allocate the work on the daily basis.
Support production major issues & improve productivity.

Injection Molding Process Engineer.
From 10-04-2016 to 26-11-2018.
Company profile- manufacturer and supplier of Plastic, Metal, Silicone Keypads and Connectors.

Job profile-
Setting and optimization of process for the existing tool and trial tools.
Trouble shooting of defects in components, machine problems and tool related issues.
Continuous monitoring in shift to give highest production with quality.
Optimization of Manpower utilization overall production area such as Machine operation, checking for the quality, rework, assembling etc.
Die changes and all the related.
Check all SMP (standard molding parameters) and IIS (in process inspection sheet) for injection Mold. And make WI for all new products
Maintain 3C, 5S in shop
Make PPAP for New Projects analyze FEMA, KAIZENS and POKA-YOKE and APQP
Email communication with customer.
Weekly Review Meeting Reporting to Top Management.
Safety, Quality and Environmental Suggestion.
Manpower Competence Evaluation.
Day wise Rejection Analysis & Corrective action taken.

Organization : Rex Enterprises Co Ltd, Nakhonpathom, Thailand (ISO 9001)
Designation : Production Engineer
Period : 01-07-2013 to 30-06-2015
Job profile-
Trouble shooting for Injection and Blow molding process.
Reduce in process rejection percentage.
Maintained the all-production documents as per shift
Check all process Quality which related to process of Molding as well as assembly.
Leader in QCC& project title is SCRAP REDUCTION.
Member in QCC& project title is Customer end Rejection Optimization.
Member in cycle time reduction projects.
Increase OEE and Efficiency as per shift.
Daily production planning on the basis of customer requirements
Tracking production stock.
Day wise Rejection Analysis & Corrective action taken.
Calculate machine loading plan on basis of customer schedule.
Responsible for machine capacity utilization.
Analysis of heavy breakdown and quality related problems and take the countermeasures to reduce the breakdown by using the s.p.c tools.
Planning & controlling of the minimum inventory level of spare parts of machine and Mold
Manpower planning

Organization : Motherson Automotive Technologies and Engineering
Bangalore, India (TS 16949, MS 9000, ISO 14001)
(A division of Motherson Sumitomo Systems Ltd.)
Designation : Asst.Engineer Production
Period : 19-04-2012 to 20-05-2013

Job profile-
Responsible for machine capacity utilization.
Analysis the breakdown and quality related problems and take the countermeasures to reduce the breakdown by using the s.p.c tools.
Planning & controlling of the minimum inventory level of spare parts of machine.
Plan for new projects & installation of new machine.
Study the production capability of machine.
Manpower planning
Monthly Trends & Trainings.
Daily & Monthly Summary.
Other 5’S’ & Kaizen Activities.

Job profile-
PLASTICS PROCESSING KNOWLEDGE
INJECTION MOLDING
Sound working knowledge on machines like ENGEL,ARBURG,NIGATA,TOSHIBA,NIGRIBOSSI,HAITIAN,MITSUBISHI, OMEGA FEROMATIC, YIZUMI,ZHAFIR,TKC(Vertical molding m/c),L&T,WINSOR, CLF,FCS. Materials handled includes Nylon6,Nylon66,Nylon12,PPS,PEEK,PP,TPE,TPU,PC,ABS,PC/ABS,PBT,PET,PC+PBT, POM,HIPS,LDPE,HDPE,SAN,GPPS,etc Handled until 24 zone hot runner molds and hot runner shut off valve systems.

Description
Scientific Molding approach to get process optimization and capability.
Trouble shooting for IMG.
To reduce in process rejection percentage.
maintained the all-production documents as per shift.
Check all SMP (standard molding parameters) and IIS (in process inspection sheet) for injection Mold. And make WI for all new products.
To maintain 3C, 5S in shop
To make PPAP for New Projects analyze FEMA, KAIZENS and POKA-YOKE and APQP.
Check all process Quality which related to process of Molding as well as assembly.
Leader in QCC& project title is SCRAP REDUCTION.
Member in QCC& project title is Customer end Rejection Optimization.
Member in cycle time reduction projects.
To increase OEE and Efficiency as per shift.
To increase productivity.
To allocate minimum man power to achieve the plan.
To achieve 100% target as per production plan.
To motivate and train up all the subordinates.
Leader in project title TOOL CHANGE TIME REDUCTION
Basic knowledge about M/C maintenance.
Basic knowledge about Mold maintenance.