• Gender: Male
• Age: 40
• Designation: Junior Engineer
• Highest Education Level: Masters - Degree
• Current Gross Salary: INR  230000 /Annum
• Expected Gross Salary: INR  350000 /Annum
• Preferred Country: India
• Notice Period: 30  Days
• Preferred Location: India
• Work Experience: 18.1 Year(s)

Education

MBA In Operations And Systems Management From Anna University Chennai. April 2009 With 68%.
Post Graduate Diploma In Plastics Processing And Testing From CIPET - Central Institute Of Plastics Engineering And Technology, Chennai Jan. 2007 With 86.26.
Bachelor of Physics From Bharathidasan University, Trichy. April 2005 With 79.86.

Skill Sets

A Plastics Process Designing & Costing Engineer over 3.3 years of qualitative experience in Development of Plastics & Rubber parts Process Design & Development.
Resource in interfacing with vendor, conducting independent negotiations with them for securing cost effective purchases for components on time and as per quality strictures.
Efficient in mould and component Process Costing of Plastics and Rubber Products.

Work Experience

Plastics & Rubber Process Costing & Development Engineer
Since Aug. 2007
Company Profile: Leading two-wheeler manufacturer
Key Responsibility:
Mould and Part Cost estimation and Deployment of Target cost. Cost finalization with supplier.
Development of Plastic Style parts of New Scooter front panel, Floorboard, Side panel, Housing headlamp front & rear, Fender rear and Seat and Rubber parts of Bellows, Gaskets and Foams.
Major Achievements:
Eliminated Painting in Cover engine sprocket and Pillion handle thru texturising by which cost saving of Rs. 50/vehicle.
Merging of Grill frame and Front panel by which saved mould cost

Plastics & Rubber Process design Engineer
Feb 2007 To Aug 2007
Company Profile: Leading two-wheeler manufacturer
Key Responsibility:
Ascertainment of Mould size, type of runner, gate, location, side cores, part orientation based on Functionality, Quality and Cost targets.
Process type, M/c Selection, Cycle time analysis at supplier end.
Technical discussion with supplier on mould manufacturability, Process ability, VA/VE and improvements.
Major Achievements
Material change from Aluminum from Nylon filled in Pillion Handle of Neo Vehicle, by which cost saving of Rs.90/Vehicle.
Changed Gate point by providing cut out opening there by rectified the visibility of Gate point in the Aesthetic surface.

Plastic Process & Quality Engineer
From Aug. 2006 to Jan. 2007
Company Profile: Leading Manufacturer of innovative polymer products to industries like paint, personal care, agro chemicals, health care, confectionary, lube and retail household
Key Responsibility:
Production Planning & Control, Selection of M/c, Process parameter setting, Optimization, Trouble shooting.New Product trials & Functional testing on Leak proof and breakage. M/c’s handled: Ferromatik Milacron L & T Demag
Major Achievements:
Reduced cycle time of 15 seconds by which Cost saving of better utilization of M/c, reduction of part cost and achieved target qty./shift
Using of Alternate material by which Cost reduction of Rs.10/Kg.
Process Engineer & Analysis:
Production Planning & Control, selection of M/c, Process parameters setting, Optimizing, controlling & continuous monitoring.
Cost reduction & Increased production through cycle time reduction, weight reduction, Alternate material & Downtime reduction.
Quality enhancement (PPM reduction) through consistency in quality of supplying goods. Reduced war page through using cooling fixtures & Gauges. Horizontal deployment of Quality System through out the Organization.
New Product Development:
Preparing Product Structures and drafting technical operating standards based on design inputs to facilitate smooth production.
Providing feasibility of Part Design on Mould manufacturability, Process ability, Functionality and in Assembly point of view.
Interfacing with R & D, QAD and Supplier for achieving optimum cost, quality and delivery.
Continuous improvements on Material, Process design & Optimization based on design intent at supplier end.
Mould and component, Process Costing, Comparison and benchmarking.
Vendor Sourcing & Development:
Sourcing, identifying, selecting & Finalizing of supplier based on the process type, Expertise, Quality, Cost and Supply.
Conducting Process & Design FMEA, Process Design, trails, optimization of process parameters, Product Proving, Continuous monitoring & improving of Product with supplier involvement and Development.
Conducting weekly reviews on analyzing the grievances, Quality Performance (PPM), Delivery performance.
Conducting Supplier Audit for improving, enhancing their Quality System Procedures to suit our organizational requirements.

Future Goals

Seeking for a Position of Lead Process Design & Development Engineer in Plastics & Rubber Manufacturing / New Product Development / Process Costing / Machineries / Testing & Quality / Vendor sourcing & Development in a Growth oriented organization of a repute.