• Gender: Male
• Age: 43
• Designation: Junior Engineer
• Highest Education Level: Masters - Degree
• Current Gross Salary: INR  200000 /Annum
• Expected Gross Salary: INR  300000 /Annum
• Preferred Country: India
• Notice Period: 15  Days
• Preferred Location: Anywhere in India
• Work Experience: 18.5 Year(s)

Education

MBA (Operation Management) From IMT Ghaziabad (Pursuing).
M.Sc (Chemistry) 2005 St. Andrews College Gorakhpur.
Post Graduate Diploma In Plastics Processing & Testing From CIPET 2007

Skill Sets

A A dynamic professional with over 3+ years of experience in Injection Moulding / compounding process across the Industry
Strong record of providing uninterrupted support to production lines by maintaining regular supply of mould and tooling.
Core strengths in Moulding, New product trial & validation, Vendor Development, Quality tools, Raw material handling, Value Engineering, ISO 9001 activities, etc.
Proficient in application of quality & productivity improvement techniques viz six sigma, quality circle.
Excellent man-management, time management, and leadership skills.

Work Experience

Engineer - Injection Moulding
Since April 2007
A professionally managed (ISO 9001: 2000, ISO 14001:2004 & OHSAS 18001:1999), one of the largest producer of storage media (CD, DVD, Floppy, etc.) and its packaging (jewel case, Cake box, Pen drives) in the world having state - of - the art manufacturing plants with investment of over Rs. 3000Crore, doing business globally with few of fortune 500 companies too.
The Role
Handling Production /Shift to ensure the production/quality/packaging/FG timely delivery.
Initiating Documentation as per ISO 9000, 14001,18001 & SA8000
Entrusted with the onus complete development & process design for the component after receiving order from the customer
Drove the initiative for conceptual product design and solid modeling, supervised continuous improvement of Projects and implement the same in the work place.
Contribute technical inputs in enhancing quality control mechanism to meet international quality standards.
Developed various test programme for equipment, assuring attainment of product.
Reduced overall testing time by creating and documenting program to calculate test results
Manage a team and mentor them adeptly towards optimum productivity
Formed a major link between design, production and the quality department
Visited various vendors and also was responsible for vendor development for various secondary operations
Actively involved in gauge and fixture design and development
Play a key role in solving problems during development and production of that particular component
Accountable for stabilizing the processes and also involved in process development with the core team.
Actively involved in manufacturing of mould and responsible for the improvement of staging method in sintering process by understanding the material property & its behavior.

Key Accomplishments:
Worked on ERP-RAMCO (material and finished goods transaction)
Instrumental at Process Optimization, Utilization of man & m/c.
Initiated Vendor visit to improve the Supplier quality & dispatch.
Conducted System/ Process automation for mass Production.
Handled New mold trials & validation
Worked on High technology Inj. molding m/c (JSW ELECTRIC, SUMITOMO), hot runner mold, Assembly, two axis and three axis robot (Yushin & Netliner).
Received Suggestion scheme, Safety competition award & Best employee in Moser Baer India ltd
Honored with Best appreciation kaizen & 3-year/5-year long service award
Yellow belt certificate (FASTRACK/SIX SIGMA).

Trainee Engineer (Compunding Process)
From Aug. 2006 - April 2007
Sperry Plast Ltd. Is manufacture colour additives & master batches & engineering thermoplastics compounds soutable for automotive , appliances.
Descripation of M/C -
Testing equipments- Sectrophotometer (Greta Macbeth ), LLOYDS UTM M/C (tensile & flexural strength), Impact strength m/c,Melting Point Apparatus, HDT testor MFI testor ASTM Distillation Apparatus, Viscometer and doing their calibration time to time to maintain the accuracy level.
The Role
Matching Color.
Quick Remedy of online Faults.
DifferentTests of finish production.
Responsible for good production
Maintaining 5S
Achieving production target with optimum efficiency.
Ensuring quality standards.
Process inspection, data sheet evaluation, rejection analysis.
Capacity analysis and utilization.
Product development.
Packing Material development as per customer requirement.
Material handling equipment development.
Setting machine parameters and controlling troubleshooting area’s of the machines.
Maintaining all documents with regards to QC Standard.
Making tecknicol data sheet .

In Plant Trainings
Communication skill and supervisory skill.
System building and effective reporting.
Six Sigma /Fast track.
Fire fighting and safety.
ISO awareness and EHS.
ISO 14001, 18001 and TS: 16949.
MINITAB application (DoE)
FMEA
SPC
SA8000

Summer Projects:-
Organisation: VRC PLAST INDIA PVT LTD NAGPUR.,
Duration: 4 Months
Scope: Polymer structure & injection mouldability.
VRC Plast pvt Ltd. is dealing with LG, Whirlpool, Godrej, Electrolux, Mahindra and Ordinance factory etc. By processing the engineering polymer’s as wellas commodity polymer’s namely Poly ether sulphone, Nylon-6 & 66, Poly oxy methylene (Delrin), ABS, HIPS, GPPS, Cellulose acetate, PP & PE

Future Goals

Aim to become a part of a progressive organization that gives me scope to apply my knowledge and skills along with my hard work and patience, and to be involved as a member of team that dynamically works towards the growth of the organization.