• Gender: Male
• Age: 38
• Designation: Junior Engineer
• Highest Education Level: Post Graduate Diploma
• Current Gross Salary: INR  2 /Annum
• Expected Gross Salary: INR  3 /Annum
• Preferred Country: India
• Notice Period: 15  Days
• Work Experience: 15.1 Year(s)

Education

Post Graduate Diploma In Plastic Processing And Testing from CIPET at 2009

BSc. Chemistry from Mahatma Gandhi University, Kerala at 2008

Skill Sets

A dynamic professional with over 5+ years of rich experience in Injection molding process , production management & process engineering
Handful experience in driving the team for production deliverables like delivery, quality, cost also enhancing production process, optimizing resources & capacity utilization.

Work Experience

Junior Engineer (Molding)
-Responsible For Production Deliverables
Since Aug 2009
Company Profile: Manufacturing precision Plastic components with value addition
Job Profile:
Meet the Production compliance against plan
Meet the Daily COPQ targets
Plan and follow up the tool and machine PM schedule and execute.
Action plan for the tool failure.
Reduce the tool failure and providing Poke-Yoke for the process.
New mould development, follow-up Initial tryouts and Qualification.
Planning and implementing cost reduction projects in the areas like productivity improvement.
Implementing low cost automation.
Effective People utilization.
Problem solving through quality tools.
Providing On Job training and one point lessons to the technicians and operators.
5’s implementation.

The Attainments
Solving the Punching insert molding interference between Molding & Punching, and salvaged the quarantine qty, through tool modification.
Productivity improvement done by implementing robot automation
Successful implementation of post molding operation like degating with low cost automation

Machineries Handled
Sumitomo, Engel, Ferromatic Milacron, Kraus Maffei, Fanuc,

Robotics
ABB Robots (6 Axis), ERC, Yushin Robot controls (3 axis), Witt man

Materials Handled
PC, PC/ABS, PP, PA, POM, TPU, ABS, PS

Trainings Undergone
Short term training from ABB programming in automations Process training
Process Optimization Training

Synopsis
Adroit at handling management concepts like SMED. Proficient in managing people at different levels, leading a team for implementing SMED concepts.
Demonstrated abilities in working on initiatives, achieving annual costs savings. Improved productivity by technology management.
An effective communicator with excellent relationship, management skills, strong analytical, problem solving and organizational abilities.
Technical / Management Skills Exposure:
Hands-on Experience in injection molding machine and process, COPQ reduction
Experience in Tool tryouts and sign-off, for plastic parts.
Experience in Mobile and Optical Media Production Industry.
Experience in different type of plastic material processing.
Familiar with product analysis and trouble shooting
Experience in 2k, over molding, insert molding , Injection molding
Experience in secondary operation automation

Future Goals

Meet customer requirement as per quality