Ref. No. : CA - 3833 - (Designers - Dies & Tools – with 21.6 years in Plastic Industry)

Education

Four year diploma in "Tool and Mould Making" with First Division (72%) from
Institute of Tool Room Training Uttar Pradesh (ITTUP) An Indo German Project.

Intermediate passed in 1999 with 64% from UP BOARD

Matriculation passed in 1996 with 58% from UP BOARD

Skill Sets

Extensive Bench work.
Practical knowledge of measuring tools, Knowledge of heat treatment and hardness testing methods.
Reading and making technical drawings of mechanical parts.
Theoretical knowledge and Training on special purpose machines (profile grinder, jig boring, jig grinding and EDM spark erosion).
First hand experience on various conventional machines like bench lathe, milling, horizontal shaper, drilling machine, surface grinder, punch shaper, engraving machine, copy milling, tool and cutter grinders etc.
Extensive training on designing, manufacturing and assembling of press tools (blanking, bending, fine blanking, deep drawing & die casting dies), Injection Moulds, Compression Moulds, Jigs and Fixtures. Knowledge of various plastic engineering processes such as extrusion, blow molding, rotational molding etc.
Extensive training on WIRE-CUT EDM (AGIE) and practice on AGIE-SOFT and MASTER-CAM for operating WIRE-EDM.

Work Experience

Tool-Room Executive
Since December 2006 till date.
Currently employed with a leading company.

Previously empolyed with EMA India Limited, Kanpur
Duration: 3 years

Job Profile:
Well versed with the design & special mechanisms.
Well versed in TOOL Planning.
Follow components trials, trouble shooting at trials.
Review the FPIR (First Piece Inspection Report) of the produced product and evaluate design changes as necessary to bring any out-of-spec dimensions within the tolerance. Also to generate the required programme for the same
At the final product/tool approval, finalize all documentation and update the tool drawings as required.
Schedule for Repair & its counter measures.
Planning and manufacturing of new products from trial stage until its final trial.
Maintaining progress chart for every product till its final trial, upgrading it weekly and reporting to manager (tool room) & unit head.
Fair knowledge of fixtures & gauges
Regular communication with internal customers to meet production oriented requirements.
Planning and effecting preventive maintenance schedules of various machinery and instruments to increase machine up time/equipment reliability; thereby accomplishing planned production targets within budget.
Handling large panel tools for assembly, die fitting& manufacturing.
Study of TOOL Design.
Knowledge of various types of tolerances during machining
Posses thorough knowledge of tool manufacturing process and machines.
Fair knowledge of material specifications.
Knowledge of Vendor Development from previous employer.
Knowledge of ISO/TS16949: 2002 Quality Management System.
During try-out of tool to be present there & suggests toolmaker.
Suggesting the planning about the tool manufacturing process & assembly aspects
Trouble-shot the various problems occur during manufacturing & assembly & suggest remedy for the same
Performance of all necessary work in accordance with relevant standards
Participated in 5S, KAIZEN & TS activities

Future Goals

I want to constantly add to the organization work for & grow along with the organization. This forceful era of rapid change & globalization requires a lot of extra effort from young generation & needs broader thinking. I understand that effective exploitation of quality tools is necessary for better output. I can use my diverse skills efforts and knowledge for growth of organization and for my personal enhancement.

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