Ref. No. : CA - 17842 - (Maintenance and Service - Electrical – with 12.3 years in Plastic Industry)

Education

B.E (E.E.E) From  Park College of Engineering and technology, Anna University in  2012 With 78.4

D.E.E.E From The  S.C.S.M Polytechnic college D.O.T.E in 2009 With 94.47%

S.S.C From The S.C.S.M Matriculation
Higher Secondary school MATRIC in 2006 With 61.45%
  

Skill Sets

Skills, Knowledge, & Abilities:
Knowledge of electro-mechanical, injection moulding machine ,electrical system(11KV substation), manufacturing environments,  and Instrumentation, utility, Basics of PLC system and V.F.D.
Familiar with the contactors, photoelectric sensors, direction control valve, proximity sensors and hydro pneumatic valve , documentation, installation and start up.  
Comprehensive knowledge of the Earth fault relay, differential protection relay, circuit breakers.
Skilled in managing multiple priorities under pressure and on deadline.
Ability to learn new concepts quickly and effectively.

Technical Skills




Operating Systems     : Windows Platform 
Languages     : C, C++.
Software’s                   : MS-office, Auto-cad 

Work Experience

Maintenance Officer 
Since March 2015
Company Profile: Manufacturer of Polypropylene Compounds, Thermoplastic Elastomer & Thermoplastic Polyolefins for automotive industry
Job Profile:
Superior electrical maintenance work experience in extruder line (or) compounding unit.
Excellent grasp of electrical maintenance work practices and processes
High skills in electrical control systems installation and repair.
Strong knowledge of electrical distribution systems and high voltage motors
Exceptional familiarity with automation and PLC systems
Sound ability to work with PLC based machines and P.C.B boards.
Responsible for providing directions to reduce (or) control the breakdown timing in the monthly wise.
Handled the team for analysis the critical fault thereby to make the flowchart of that problem. Planning and in charge of production also in compounding unit.
Sound Knowledge in Preventive Maintenance and Predictive Maintenance
Able to read electrical wiring diagrams with short interval of time.
Knowledge  and  handling compounding unit production process. ( HDPE)
To attend the breakdowns and resolve  in timely manner.

Maintenance Trainee 
July 2013 to Mar 2015
Company Profile: Manufacturer of engine timing systems, boosting systems
Job Profile:
Responsible for planning the preventive maintenance work as per schedule.
Analysis on repeated breakdown issue & improvement on the process.
System oriented approach and daily tracking mechanism through MIS. 
Handled the critical spare list  of each machines as well as deals with purchase officer regarding spares of machines 
Taken lead for calibration of special devices according to audit point of view.
Extensive knowledge of electrical systems, utility, pneumatic system, D.G sets, injection moulding and instrumentation, VFD, Basic of PLC System.
Handled responsibilities of supporting staff in maintaining documents like Machine History card.
Trouble shooting knowledge on injection moulding machine (1000, 850, 775, 550 tone) make: (Ferromatik Milacorn)
Trouble shooting knowledge in drive assembly line, Laser machine, EOT Cranes ( 20 Ton ,10 Ton)
Trouble shooting knowledge on cutting presses 35Ton.
Knowledge on tools like TPM, 3C, 5S and Kaizen.

Utility Area:
On-Load Tap changing Transformer (VOLTAMP) - 2000KVA (Star/Delta), 1000 KVA, A.V.R.
Main Voltage panel – MCCB, Air Circuit breaker (ABB), Vacuum Circuit breaker (Secure) Capacitor banks, A.C.B (L&T), Capacitor banks (250 KVAR, 350 KVAR).
Diesel Generator(CUMMINS)-1010 KVA,380 KVA,62.5KVA
Air compressor (Kaiser) – 112 CFM, (Atlas Copco) – 7.5 bar.
Cooling Tower
WTP(Water Treatment Plant)
STP (Sewage Treatment Plant)
Fire Safety Systems- Jockey pump, hydrant pump, Sprinkler, pull station, smoke detector

Machine: Extruder
 Make  : Steer Mega 58
• Controller : PLC –siemens Via Profibus
• Capacity : 385 KW

Injection Moulding Unit:
Make    :      KRAUSS MAFFEI
Tonnage :        550 TON
PLC based controller

Machine:
Make   :   FerroMatik (Magna)
Tonnage:    775 TON
PLC based machine

Machine :
Make    :   FERROMATIK MILACRON
Tonnage :    1000  TON
Endura-2 based controller servo motor pump assembly.
54.4 KW Maxima Servo- X20 Controller

Machine :
Make    :        LS MTRON
Tonnage :        850 TON
HICOM-4000 based controller servo motor pump assembly

Academic Projects :
“Generate  Electrical Energy Using Piezo Electrical Crystal”
Objective: Intended to overcome the power demand.

“Intelligent Train Engine Based on Auto signal Using RF Technology”
Objective: To avoid the Train Accident/ Collisions and Cost-effective Signalling System

P&FI (Pneumatics & Field instrumentation):
Pneumatics- ON/OFF Solenoid valves, Proximity Sensors, Photoelectric Sensors, Control Valves, and Actuator, Hydro-pneumatic cylinder.
Load cell, LVDT
Contactors, relays
Flow Transmitter
RTD
Thermo Couple.

Achievements:
Got “YUVAGALABHARTHI AWARD” in the for drawing competition.

Extra-curricular Activities:
Participated in  “INTERNATIONAL KARATA TOURNAMENT “at Hyderabad 
Attended NATIONAL SERVICE SCHEME (N.S.S) CAMP.

Professional Strengths:
Knowledgeable and experienced professional on electrical maintenance of injection moulding machine and utility, pneumatics system, PLC based machines, A.C Drives. 
Experienced in designing control wiring as per process of machines. 
Possessed effectiveness in fundamental concepts, calibration of thermocouple, pressure transducer.
Expertise in maintaining documents like machine history card, preventive check list, MTTR, MTBR. 
Expertise in maintaining D.G sets, U.P.S, V.C.B, A.C.B, transformers, Air compressor, W.T.P, S.T.P.
Experience in maintaining injection moulding machines, Dehumidifier Dryer, hopper, M.T.C.
Expertise in Setting of drives & Temperature controller, Pressure transducer.
Skilled in applying the ISO 14001& OHSAS 18001 standards.
Expertise on predictive  &  preventive maintenance as per schedule thereby reduce the breakdown times.
Experience in maintaining compounding unit like extruder machine, vaccum pump, Airknife, chiller, conveyor and feeders (schenck)

Future Goals

To seek a challenging position in a reputed concern and to dedicate my service for the development of the organization.

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