Ref. No. : CA - 2837 - (Production - Dies & Tools – with 18.8 years in Plastic Industry)

Education

Post Diploma In Tool Design CAD CAM, Institute Of Tool Engineering, Pune.
Content : Designing of Injection Moulds, Press Tools, Die casting dies, Jig Fixtures, CNC programming, machining, UG Nx3 CAD/CAM, CATIA V5 CAD, MasterCam 9.1, AUTOCAD 2004, MDT.

Passed Advance Diploma In Tool And Die Making From German Tool Room Aurangabad with 71 .

COMPUTER PROFICIENCY:
UNIGRAPHICS NX-3-NX4 (CAD/CAM )
Undergoing Training of Catia V5R16 in ITE
Master cam 10 (Modeling Manufacturing)
Delcam 7.7(Modeling Manufacturing)
AUTO CAD 2006

Skill Sets

Preparation of CAM Programing for Complex Aircraft components by Reverse Engineering on UNIGRAPHICS NX-3 and delcam and depo cam.
Preparation of 3D models for complex components (Plastic/ Sheet Metal/ Die Casting) on UNIGRAPHICS NX-3 and extractions of Cores and Cavities.
Electrode Designing and machining of electrodes for critical moulds, Die casting dies etc. Also extraction of 3D electrodes for EDM from 3D models of core & cavities.
Generating 3D Tool Path with latest CAM software like Unigraphics NX-3 & Master cam 9.1 & optimization of machining time by setting process parameters like speed, feed & depth of cut for various jobs.
Task force member for Monitoring and Implementation of ISO 900:2000 QMS and EMS. Process planning and development of critical tooling like Moulds, Die castings, Press Tools etc.

Work Experience

Currently working as a CNC/CAM Engineer from April 2007
The company is an ISO 9001:2000 QMS and ISO 14001 EMS company and a Spanish joint Venture, leading in manufacturer of high tech tool like Injection Moulds, Compression Moulds, High & Low Pressure Die castings, Press Tools, Jigs & Fixtures etc. and gives the complete auto motive lighting solutions dies to BAJAJ, TATAMOTORS, PIAGGIO, MARUTI SUZUKI, TVS, KINETIC MOTORS, MAHINDRA
For this purpose, it is equipped with :
a) TOOL ROOM center with latest CNC machines like CNC Milling from DMG, HAAS, MAKINO, MIKRON, CNC Lathe from CTX, EDM & Wire Cut from CHARMILLES & AGIE.
b) CAD/CAM center equipped with software like UNIGRAPHICS NX3 & NX-4, Delcam 7.7, MASTERCAM V9.1, DEPO CAM V6.0 etc.
c) Q.C. department equipped with 3 Axes CMM for digitizing and reverse engineering.


Worked with Tata Automotive Stimpings And Assemblies Ltd (Atago Group Company ) Pune as a Trainee Tool Room Engineer from Aug. 2006 to April 2007.
This company produces the complete sheet metal solutions like Petrol, Disel Tanks,
Roof panel, Door panel, Front Dome, Cabin Pillar, Suspension tower, Oil tanks, Reserverse tanks of TATAMOTORS, PIAGGIO, MARUTI SUZUKI, TVS, KINETIC MOTORS MAHINDRA, FIAT, BAJAJ, GENERAL MOTORS, also company includes 25 Press machines like 1500 ton, 1000ton, 600ton, 400ton

Job Responsibilities :
Working in Tool Room Dept. (Engineering And Development )
Online maintenance of dies, Trouble shooting.
Preventive maintenance of Dies as per schedule, Maintaining Spare parts, New modification as per customer requirements, Handling customer complaints.
Documentation as per TS-16949
Breakdown maintenance analysis through graphical representation, monitoring month wise.
Maintaining Die History Cards month wise

Major Projects Handled in INDO GERMAN TOOL ROOM, Aurangabad.

1) Manufacturing, Assembling, Troubleshooting of SU-30MKI Aircrafts Wing Components
Customer : Hindustan Aeronautics Limited, Nashik.

2) The Handful Experience and soundful knowledge of manufacturing, Maintenance of Sheet Metal Dies like progressive, combination, draw, redrawcam pierce, trimdies, emboss dies, Flange dies

3) Manufacturing Of Low Pressure Die Casting For Wheel Rim
Customer : Hindalco Limited, Silvassa.

3) Manufacturing Of Jigs & Fixatures For Aircraft Components (Drill jigs, Broaching fixtures & Inspection fixture)
Customer : Hindustan Aeronautics Limited, Koraput.

4) Modelling & Manufacturing Of Various Press Tools For Clutch Caver, Retaining Plate, Gasket And Back Plates
Customer : For Ceekay Diakin, KBX, PCV lAnd Siemens.


MACHINE HANDLED :
ALL TYPES OF CONVENTIONAL MACHINES :
1. All types of CNC machine (HEIDENHAN, HASS, MAKINO)
2. Die Sinking E.D.M.
3. Wire E.D.M. Charmullies Robofil
4. Jig Boaring machine
5. Injection Moulding machine
6. Press machines
7. CNC CMM
8. Profile Projector (Batty International)
9. Surface Finish Tester (Hommel)
10.Tool makers microscope Carl Zeiss Jena.

TOOL DESIGN PROFICIENCY:
Design of plastic moulds
Design of press tools
Design of die casting dies
Design of jigs & fixtures




Future Goals

Seeking challenging position to use & apply my technical skills for the benefit of the organization in the area of TOOL DESIGN, CAD/CAM & PRODUCTION, TOOLROOM.

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