Ref. No. : CA - 4126 - (Production - Moulding – with 21.6 years in Plastic Industry)

Education

Studying IV Year B.Tech. in correspondence in JNTU Hyderabad from Sri Venkateshwara University.
Diploma in Mechanical Engg. from S.V.Govt. Polytechnic, Tirupati in 2000 with 60.5%.
Passed S.S.C. in the year of 1996 securing 77.3%.

Work Experience

Supervisor.
Since September 2002 to till date.
Presently working with a leading company manufacturing Industrial and Automotive battery accessories, Plastic Components and Fasteners. It is supplying the Fasteners for Ashok Leyland, Tata Johnson Controls, Rane NSK and Godrej etc.

Job Profile : In the field of Production.
Handling of Man power.
Ensuring the Man/Machine safety at work places.
Following the 5 S principles.
Maintaining the shop floor with good work environment.
Process analyzing and improvements.
Time study and Productivity improvement.
Guiding the team for ISO/TS implementation and maintenance.
Company level data maintenance.
Taking suitable Corrective and Preventive actions to eliminate the cause of non-conformance in order to prevent re-occurrence.
Reducing the Scrap rate & Inventory levels.
Monitoring and achieving the Quality Objectives and targets.
Coordinating with other departments.
Achieving the compliance against the Production Schedules with good quality.
Knowledge in Manufacturing processes:

Copper Connectors:
It is an Industrial Battery accessory which is using for connecting the cells in a battery assembly.
Shearing the copper flat to required length and punching the slots as per drawing and carrying the surface coating process by Electro plating process.

Injection Molding Process:
Knowledge in PPCP, LLDPE, PCPBT and Master batch raw materials.
Setting the process parameters against the defect component.

Fasteners:
Knowledge in Pickle phosphating, Wire drawing processes.
Knowledge in Forging operation.

In the field of Production Planning and Control:
Material Resource Planning:
Receiving 1+2 months sales plan from Marketing and work out for Raw materials and consumables as per projections to meet the production schedules with out any production stoppage due to non availability of materials.

Production & Dispatch Planning:
Preparation of Monthly Production Schedule (MPS) as per firm monthly sales plan given by Marketing and releasing the daily production schedules as per MPS.
Monitoring the production compliance on daily, weekly & monthly basis and taking the Corrective and Preventive actions for poor compliance.
Releasing the dispatch schedules for Dispatch section as per sale orders.
Monitoring the compliance against the deliveries.

Customer satisfaction:
Collecting the customer feed back reports from Marketing and computing the customer satisfaction levels.
Conducting CFT review to improve the customer satisfaction levels to which the level is low.
Monitoring the customer satisfaction levels.

Future Goals

I want to be a part of an Organization that understands the value to taking care of its people, celebrating its success and the study of failure. An Organization that believes in discipline and wants the best for its employees and allows a person to work creatively in a broad realm of responsibilities.

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