• Gender: Male
• Age: 42
• Designation: Junior Executive
• Highest Education Level: Graduate - Degree
• Preferred Country: India
• Preferred Location: Anywhere
• Work Experience: 17.5 Year(s)

Education

Bachelor of Engineering (B.E) in Mechanical from Pallavan College of engineering, with 78% in 2006.
H.S.C Matriculation from S.S.K.V, Kancheepuram in 2000-2001 with 82%
S.S.L.C Matriculation from S.S.K.V, Kancheepuram in 1998-1999 with 60%

Skill Sets

Knowledge in PPAP & 7QC tools.
Knowledge in SPC and FMEA.
Knowledge in Ford Global 8D corrective action methods.
Knowledge in Geometric characteristic symbols.
Exposure in ISO 9000, TS16949.
Knowledge in Lean manufacturing and MSA.

Work Experience

Engineer-Quality Assurance
Since June 07 to till date
Presently working with a leading company catering precision plastic molded parts to Major automotive OEMs in India & abroad with painting & assembly operations. The customers are Hyundai Motor India Limited, Daimler, Chrysler-German, Ford of Europe, Air International Thermal systems-Australia & General motors Holden-Australia
Responsibilities:
Meet the Quality objectives prescribed by the company.
Responsible for supplier quality, in-process and supplier performance tracking.
Drive resolution for supplier quality concerns through brainstorm, cause & effect and 5why.
Ability to make PPAP documents.
Responsible for preparing weekly/monthly review meeting reports to top management.
Conducting vendor review meeting with suppliers by month wise.
Conducting supplier process audit/internal process audit as per the audit plan schedules and follow-up for action plan.
Problem solving by using G 8D for getting ICA and PCA from vendors.
Corrective and preventive action tracking, monitoring and working towards better customer satisfaction.
Ensuring effective incoming quality control for raw materials & carrying out vendor quality audit for improvement of raw material quality on their site.
Identification of special characteristics (process and product parameter).
Corrective and preventive action tracking, monitoring and working towards better customer satisfaction.
Analyzing customer complaints as well as making short term/long term action plans to solve the problems.
Handling customer complaints & taking necessary CAPA and revision of PFD, PFMEA, CP.
Making vendors to get the product corrected and consulting them in improving their processes and systems.
Adhering to reaction plan incase of product/process deviation.
Control on Rejection PPM and improvement of FTT.
Implementation of poka-yoke devices to eliminate man mistakes in the production process.
Kaizen implementation for quality defects and for waste elimination.
Identifying and developing processes and work instruction for new projects.
Implementing competitive methodologies like Q.C.Circle, Kaizen, Poka yoke to improve quality standards & maximize cost effectiveness & stage wise process costing for management accounting.
Responsible to achieve best 5s levels, safety instructions adherence to quality objectives and other company missions.