• Gender: Male
• Age: 33
• Designation: Junior Production Engineer
• Highest Education Level: Graduate - Degree
• Notice Period: 30  Days
• Preferred Location: Cuddalore
• Work Experience: 10.3 Year(s)

Education

Bachelor of Engineering (Mechanical) - Kathir college of Engineering, 2014 65%

Higher Secondary - A.R.L.M Matriculation Higher Secondary School, 2010 78%

Senior Secondary - A.R.L.M Matriculation Higher Secondary School, 2008 72%

Skill Sets

PPC, GMP, OEE, POKA YOKE, Kaizen, Time study, Motion study, Root cause analysis, 5M, Line balancing, Continuous improvement, Time Management , TPM activities, Assembly process, Robotics.
Software: SAP HANA, Auto Cad, PRO-E and MS-office (word, excel, power point)

Work Experience

Production Engineer
Since January 2019
Job Profile :
Processes - (Press shop, Metal Forming, robotics (Fanuc robot R-2000iC)
Project undertaken
Manufacturing wheels for Automobiles. (Hyundai, Ashok Leyland, Daimler, Paccar)
Process improvements
Performed cycle time reduction in Metal forming process, it increase the productivity from 400parts to 436 parts per shift.
Developed sliding bucket in Metal forming process to collect ejected disc part. It avoids the part where stuck in conveyor during process which increases OEE 76% to 88%.
Developed scrap procedure that helped to reduce the scrap significantly.
Significantly improved safety by the implementation of Proximity sensor in front of press shop operation to prevent an accident to the operator.

Operation
Handle on "Daily work Management”.
Independently handling overall shift activities of the shop floor and accountable for proper utilization of man, machine & material.
Maintain & update report for Daily Production / Shift Report etc.
Update SAP regularly and accurately (as required).
Oversee the production process as per the quality standards, to achieve a first-time pass through a quality check.
Improve productivity – work time study (Layout, workflow, cycle time and OEE).
Controlling minimum inventory on the shop floor as stock material.
Ensure adherence to the preventive and predictive maintenance schedule.
Monitor and control environment standards such as spillage, leakages, water pollution in control.
Provides manufacturing decision making information by calculating production, labor, resource and inventory; reviewing production schedules; estimating future requirements.
Production Quality
Ensure adherence to the prescribed Quality norms and Standard.
Ensure quality improvements by reducing rework/ Rejection/throwback.
Monitoring of KPI´s regarding PPM and production performance together with the Quality and production department.
Knowledge in DMAIC, PDCA, PFMEA, Stop to Fix, MUDA hunting, TPM initiatives.
Safety Health and Environment
Ensure all workmen are adequately trained with respect to EHS Report.
Expedite any First aid/minor/major accident inform to Manager production/Safety Manager.
Employee Development
Identify training requirements for operators and provide on-the-job training as and when required
Evaluation of the skill matrix of all Associates to be done in the defined period

Junior Production Engineer
Apr 2017 to Jan 2019
Job Profile :
Processes - Extrusion, Braiding, Welding, Wrapping, Vulcanization, Testing.
Project was undertaken
Project: Hydraulic hoses for Automotive (Caterpillar, Polyhose, Ashok Leyland, Tokai)
Process improvements
The Extrusion process, the Rubber compounds are arranged according to production planning. It eliminates excess motions in the shop floor.
Developed Testing rubber compounds before production starting up.
Improved loading and unloading process in vulcanization by extending crane beam.
Improved OEE in extrusion operation from 69% to 75%.
Implemented a measurement system for the measuring mandrel length in the welding process to avoid excess material.
Performed new nylon mandrel trails which give a significant improvement in mandrel extraction process.
Significantly improved scrap procedure where arranging scrap bin separate for each compound.
Implemented the rail for an arrangement of drums for the next operation which avoids excessive motion and improved 5S system.
Improved product quality by implementing a rubber mat under the drums on the winding process which avoids hose damage.

Junior Production Engineer
May 2014 to April 2017
Job Profile :
Processes – Polyurethane Foaming Machine
Project was undertaken
Air Filter (Foam seal) for Automotive Air Conditioners (Hyundai, TATA)
Process improvements
Reduced scrap of filter paper by reducing the steed of paper pleating machine on startup and end of the process which reduces scrap from 13kg to 5kg.

Competencies
Manage PPC, production process, Quality control & maintenance.
Effectively deploy the 5M.
Boost OEE % by tracking six big losses.
Improve Production capacity through constrain equipment losses and schedule losses.
Minimize the rejection percentage by DMAIC.
Hands on experience in handling of failure investigation, Root Cause Analysis and CAPA.
Ensure ISO 9001/IATF 16949 documentation, Managing Audits.
Preparing control plans for new products.
Team size handled 60 members.

Profile
A Solid Production Engineer with over 5 years 9 months of experience in Production Management in Engineering Industry. Skilled at overseeing/supervising/managing production Operations and Maintenance, Planning & Coordinating Production Processes, Working on Process Improvements & Quality Management, Identifying bottleneck areas and troubleshooting the same, Client Coordination & Requirement Analysis, Work Management, Standard & Safety Compliance Adherence, Team Leadership, etc. Process understanding of various machining processes, their capabilities, tolerances. Strong Time Management skills that allow to completing work in a timely and organized manner.