Post-Graduation Diploma in Plastics Engineering and Technology (PGD-PPT) from CIPET AHMEDABAD in 2009.
B.Sc. from D.B.S College Kanpur (U.P), Affiliated to C.S.J.M University Kanpur.
Completed 12th Done with Science from Shivaji Inter College Keshav Nagar Kanpur, Allahabad UP board.
Completed 10th done with Science from Shivaji Inter College Keshav Nagar Kanpur, Allahabad UP board.
Short Term Course on “New development in injection molding machine” from CIPET.
Computer software based training on Plastic Processing & Statically process controls (Paulson Program) from CIPET Ahmadabad.
Basic training on 7QC.
SAP QM module training.
8D training.
SPC, MSA by OMNEX.
PPAP, APQP & FMEA.
NABL Internal Auditor Training (ISO/IEC 17025:2005).
PT Provider ISO/IEC 17043:2010.
Advance Excel.
Problem solving & statistical tools.
Internal auditor IATF 16949:2016, ISO 9001:2015 & ISO 14001.
Internal auditor IMS.
Human Error prevention in TACO IPD plant given by M & M.
SDP training for implementation position.
Measurement Uncertainty.
Kaizen &5’S.
Lab Supervisor/Assistant Manager
From 14th May 2017 to till now
Company profile- leading chemical company
Job profile-
Approval of WIP,RM & FG as per specification.
Make the physical & soft standard of RM & FG.
Coordination of 5s in lab & other department.
Responsible for any production issue i.e. customer complaint, rejection, losses etc.
Reporting of monthly reports & all other activities related to QA/QC.
Implementation of QMS/EMS & HIRA system.
Process Audit, Product Audit, MSA plan, Supplier audit plan exclusion & maintain it record.
Ensuring maintenance, calibration and upkeep of lab equipment.
Assisting QA/QC manager for customer audits and customer validation process.
Assisting quality manager for proposing CAPEX and revenue annual budget for laboratory function.
Preparing SOP/WI/MOC for newly procured lab equipment and ensure that latest are being followed in lab as well as in production.
Process Audit conduct as per plan
Participating in root cause and problem-solving meeting for field failure or any quality failure.
Responsible for ensuring adequate stock of laboratory consumables all the time.
Documentation related to ISO 9001:2015, IATF 16949:2016 & ISO 14001:2015.
HSE Responsibility-
Ensuring safe and clean environment in area under their supervision.
Provision and adequately maintaining the PPE in QA/QC area.
Study the actual process with CFT & prepare CTA & HIRA documents.
Job safety analysis and documentation of safe work procedure.
Recording, investigation all the accidents departmentally and identifying, potential hazards, unsafe conditions/near misses and reporting to the departmental head? HSE department.
Implementation of suggestions and recommendations.
Giving feedback to their bosses in the safety matters and suggest improvements in the working conditions, methods, procedures etc.
Quality Manager.
1 year + 4 month
Company profile- India’s First PT provider for Polymer, Plastic & Rubber)
Job profile-
Preparation of standard operating procedures of various lab equipment.
Responsible for conducting internal audit and management review as per planned schedule.
Sending samples for inter laboratory comparison/Proficiency testing & calculating Z scores to gauge accuracy of results.
Planning of PT scheme, verification of PT items & packaging of PT item in final form.
Selection the subcontractor for homogeneity & stability study & PT item manufacturer.
Responsible for ensuring compliance with ASTM/IS/ISO/IEC 17043:2010 (E)as delivered in quality manual and ISO 13528 for statistical analysis.
Responsible for technical operations and the provision of the resources needed to ensure the required quality of PT scheme.
Responsible for statistical analysis and evaluation of PT results as Z-score used in the specific PT programme.
Evaluate the performance of PT participants.
Accepts feedback from customers and attends all the complaints.
Overall responsibility of supervision quality management systems, programs and procedures as per ISO/IEC 17043:2010.
Responsible for managing all activities and maintaining interrelationship with all personnel in FFPTP
First company work Experience (6 years + 5 months)
@TATA AUTOCOMP SYSTEMS LIMITED, (INTERIOR & PLASTICS DIVISON). HINJEWADI, PUNE.
Scope; TATA AUTOCOMP SYSTEMS LIMITED is in the business of design & mfg. of plastic molded & painted parts for automotive components. Like as bumper, Dashboard, Door & different child parts,
Designation: Junior Engineer.
Job profile-
Attending External audits & Internal Audits as per Audit Plan.
Maintain all documents & record those are required for NABL lab (ISO/IEC 17025:2005, ISO/TS 16949:2009 & OHSAS).
Those machine are comes under the NABL scope calculate the measurement uncertainty.
If getting any variation on Machine, testing results then verify & validate the process.
Take responsibility if any instrument maintenance activity without stoppage the production line.
Adhere With DVP / PVT Plan for in House Testing on Parts. If customer requirement then we conducts the test in outside lab those are NABL certified.
Ensuring Support to APQP Team for New Project Development or Facelift, Bolt, Zest, Kite-4 Programs.
Supplier PPM calculation at month end base on batch/lot approval & take action those material reject during testing.
MIS Preparation, Supplier audit presentation.
A per our management requirement conduct the RM supplier audit & resolve the all material related issues.
Experience in Quality department-Raw material testing, Process audit, 5s audit, in-process inspection, layout dimension etc.
All instrument calibration as per plan & carry out the MSA after that measured the error before or after calibration for all instrument like as vernier, micrometer etc.
Co-ordination with suppliers for issues & problem related to new projects & development & regular issues
Technical knowledge:
Testing Equipment like MFI, UTM, Ash content.
Salt spray testing.
Properties of Plastic(Thermoplastic & Thermoset)
Layout dimension of different child parts like as air vent with the help of measuring instrument like as profile projector, vernier, micrometer etc.
Statistical techniques (Basics) & reading the engineering drawing for dimension.
Testing:
Mechanical properties: Tensile, Flexural, Compressive strength
Electrical properties: CTI, Arc, Volume & Surface resistivity
Optical properties: Haze, Gloss, Refractive index
Thermal properties: HDT, VST, Melting point
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