Ref. No. : CA - 37391 - (Maintenance and Service - Electrical – with 11.4 years in Plastic Industry)

Education

Diploma In Electrical Engineering From Sai Institute Of Technological Science

Iti Electrical From Sudhananda Itc

+2 Commerce From Sarala Maha Vidayalaya Rahama

10th From Board Of Secondary Education

Skill Sets

Preparing technical specifications & scope of new products, estimates & BOQ.
Bill of quotations ( BOQ ) based on requirements generated during detailed engineering of the project.
Analysing various process/ applications and recommending process modifications and equipment calibration to enhance operational efficiency.
Coordinating with various internal & external stakeholders including customer & vendors.
Directing installation & commissioning of equipment's / plants & new manufacturing process.
Indenting material, follow up with purchase dept. for P.O and follow up with vendors for materials.
Preparing of project schedule, estimation, cost controlling & continuous monitoring with availability / receiving of equipment's / materials covering of civil, mechanical, electrical & instrumentation activity. Also list out critical activity for the same project.
Monitoring discipline in the shop floor for accident free & safe work culture. Fire Safety focedure with EHS analysis.
Self

Work Experience

Maintenance Manager
From : 01th July 2018 to till date
Company Profile : Manufacturer Industrial Tapes, Floor Marking Log Rolls

Job Profile :
Preventive and regular maintenance.
Chemical mixer Reactor
Compounding machine.
Chiller 120tr.
66 kv to 11 kv power plant.(Transformer 1200kva,800kva.
Conveyor, A.C. & D.C. Motors
DG Set 500kva 3nos., Air compressor, Electrical Panel & Electrical Distribution Equipment's.
Screw Conveyor with Hopper, Belt Conveyor, Planetary Mixer(265 Kgs), Reactor (capacity 400 Kgs.) Jetpack Automatic Stamping Machine., Cooling Tower, Air Compressor, Electrical Distribution Equipment's
Effective Planning of Preventive maintenance and maintain and report of machine condition
Attend Break Down with minimum down time.
Preventive & Regular maintenance of Special Purpose .
Extruder Machine wire and cable 0.75 sq mm to 300 sq mm.
Armouring cable machine 64,22,52.
Copper multi wires multi wires machine.
Standing machine 630(1+6+12)19 machine.
Copper road breakdown machine with annealer double spooler coiler machine.
Aluminium 400/13 wire drawing machine.
D.C Drive (MAKE- SIEMENS, LENZE, IEEC, EUROTHERM, KIRLOSKAR ETC. UP TO 110 K.W).
A.C Drive (MAKE A.B.B,Danfoss,Yaskawa,Mitsubishi Electric servo drive, OMRAN, ETC.)
D.G. SET-(Make- Cummins 1000kva.)1200kva,1000kva transformer,VCB ,ACB and Stabiliser,
SZ-3TR Cable/ Wire Cold Welding Machine Wire Welder Copper Aluminium Joint Machine
Auto Box strapping machine
XLPE Sioplas Cable Extrusion Machine,
PLC Circuit, HMI ,SCADA&DCS.
UPS system 500kva.
All type of pneumatic controlled machine
Air compressor, water cooler, OTIS Elevator.
Automatic Screen Printing Machine.and ink jet printing machine.
Knowledge of Maintenance (Preventive & Breakdown)
HDPE pipe kabra extrusion make machine 315mm -630mm od.
HDPE pipe kabra extrusion make 20mm-110mm od o/p 350kg hrs.
HDPE pipe Windsor extrusion make 20mm-110mm od,o/p 550 kg hrs.
HDPE pipe Windsor extrusion make 90mm-200mm od,o/p 550kg hrs.
HDPE pipe RR plast extrusion make size 110mm-315mm od,o/p 350kg hrs.
HDPE pipe Neptune plastic extrusion make size 20mm-110mm od,o/p 150kg hrs.
Online round drip irrigation machine 20mm.
HDPE SHEET MACHINE
HDPE/PP Amut extruder make size 3mm thick to 25mm width 1250mm,o/p 200 kg hrs.
HDPE/PP RR plast extruder sheet size 3mm to 15mm width 1500mm,o/p 200kg hrs.
HDPE /PP RR plast extruder sheet size 2mm to 6mm width 1000mm,o/p 150 kg hrs.
HDPE/PP RR plast sheet size 6mm to 25mm,width200mm,o/p 350kg hrs.
HDPE /PP jewell machinary extruder size 10mm to 30mm width 2500mm,o/p 550kg hrs.
HDPE /PP RR plast block extruder size 30mm to 100mm width 1500mm,o/p 100 to 150kg hrs.
Hdpe plastic grinding machine 18 inch.
Hdpe sheet extruder machine 2mm to 5mm.
Hdpe sheet extruder machine 20mm to 50mm.
Utilities like:- Air Compressor of Atlas Copco, D.G. Sets of Cummins, Thermic Fluids Heater of Thermacs, Chiller Plant.TRU,cooling tower & pump house, RO system,
Hdpe pipe injection moulding machine .
Hdpe pipe fitting moulding machine (vertical type)
Maintain Transformer 1000kva, 750kva, VCB, ACB,Capacitor bank,ssr, tsr, Temperature controller,thermocouple, RTD, PLC, HMI, VFD,Ac and dc motor.
Effective Planning Preventive Maintenance Schedule
Attending breakdown with minimum downtime.
Maintain report of Machine condition
Managing Spare Parts and developing vendors taking easy in account
Upgrading Machine Accessories
Leading Team
Maintain critical spare parts machine related.
ISO-Documentation
Shift scheduling & Man Power Handling.
Training machine operation system
PROJECT
Erection & commissioning of Hdpe Sheet extruder machine.
SPECIAL ACHIEVEMENT
Solving Major Problem on PLC & Drive based Automatic panel
Solving all type Grinder m/c & Mixer m/c, Injection Molding Machine, Hydraulic system ,Air cylinder ,Pump and Gear box.
Specially trained in Electro Pneumatic Control System.
Knowledge of Utility Machinery.
TECHNICALLY SOUND :-
Maintain Electrical,instruments, mechanical,Machine RND & Plant projects,Machine Installation & Commissioning Work.
Maintain Total plant machines 170 Nos.
Knowledge of Maintenance (Preventive & Breakdown)
Knowledge of Tolune saving system(Taiwan technology)
Knowledge Transformer 1500 kva, RTCC panel,VCB,ACB,OLTC,All type VFD,Servo Drive,AC &DC,All type Motor, Capacitor bank,Stabilise Stabiliser and boiler 6 ton & 8 ton.
Knowledge of paper core plant(make Indian and taiwan)
Masking tape re-winder Machine, cutting machine and masking packing machine.(make china)Pvc insulation tape coating machine.(make china)
Utilities like:- Air Compressor of Atlas Copco,Empire,ELGI, D.G. Sets of Cummins, Thermic Fluids Heater of Thermacs, Air Chiller Plant Blue Star.Water chiller 13tr,Cooling tower,WTP,Fire Hydrant,Scissor lift.
Adhesive cutting machine2 shaft, 4 shaft,8 shaft,10shaft (china)
Masking & Adhesive tape Rewinder machine(furimach)
ZF-TT90 Fully Automatic PVC packing machine with robotic(china)
PVC coating line(china)
ZF-TT90 Fully Automatic masking packing machine 130pcs min(china)
Auto rapping &starping machine and manual strapping mahine .(china)
Mark em image ink jet printer-9029 1G,9030 1G,9030 2G.(Indian)
Hilda Automation Packing machine 110pcs min.(Indian)
Shrink wrapping packing machine 65pcs min.(china)
Chocolate packing and shrink wrapping packing machine 65 pcs min(china)
Solar system 600kw.
Glue Mixture 15kl, 14kl, 10kl, 5kl.2kl, 1kl.
Primer mixture 10kl,5kl.
Corrugated box and inner cartoon box plant.(china )
Maintain Robotic packing machine Chinese technology.
Maintain Electrical and mechanical utilities, Pump,motor, cooling tower,AHU,Fire hydrant system,EPC,Boiler and glue plant.
WORK RESPONSIBILITY :-
Effective Planning Preventive Maintenance Schedule
Attending breakdown with minimum downtime.
Maintain report of Machine condition
Managing Spare Parts and developing vendors taking easy in account
Upgrading Machine Accessories
Leading Team
IMS Audit Documentation
IATF Audit Documentation & maintain poka-yoke.
MTTR and MTBF.
Shift scheduling & Man Power Handling Electrical , mechanical & fabrication total 27 Manpower.
I am also core management member.
PROJECT:-
Erection & Commissioning of PVC coating line(china)
Erection & Commissioning of Tolune saving system (taiwan)
Erection & Commissioning of ZF-TT90 Fully Automatic PVC packing machine with robotic & Developing ingress speed (china)
Erection & Commissioning of ZF-TT90 Fully Automatic masking packing machine(china)
Erection & Commissioning of Masking & Adhesive tape Rewinder machine(furimach)
Erection & Commissioning of Adhesive cutting machine 2 shaft, 4 shaft,8 shaft,10shaft (china)
Erection & Commissioning of marker image inkjet printer online printing & New developing.
Erection & Commissioning of chocolate packing machine (make china)
Made a new PVC scrap cutting machine ( project)
Erection & Commissioning of Robotic packing machine (china )
SPECIAL ACHIEVEMENT:-
Solving Major Problem on PLC & Drive based Automatic panel
Solving all type of Pneumatic, Hydraulic & Mechanical problem
Specially trained in Electro Pneumatic Control System.
Knowledge of Utility Machinery

Maintenance Engineer
From : May 2017 to Jun 2018
Company Profile : Manufacturing an array of Polymer Sheets, Piping Systems, and Flute Board

Maintenance Electrical
From : September 2015 to March 2017
Company Profile : KEI INDUSTRIES LTD

Maintenance Electrical
From : September 2013 to September 2015
Company Profile : KLJ PLASTICIZERS LTD

Future Goals

I would like to work for fast moving organisation that would give me adequate opportunities to give my potential and prove my work helping me be an asset to the organisation. Willing to work as a key player in challenging & creative environment

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