• Gender: Male
• Age: 39
• Designation: Maintenance Engineer
• Highest Education Level: Graduate - Degree
• Preferred Country: India
• Notice Period: 30  Days
• Preferred Location: New Delhi
• Work Experience: 14.7 Year(s)

Education

B.Tech. (Mechanical) From Institution of Mechanical Engineers Year 2016

Diploma in Tool and Die Making From Delhi Institute of Tool Engineering Year 2006-2010

Skill Sets

Mould Polishing Preventive Maintenance Moulds, Jigs & Fixtures
Mould correction Conventional & non-conventional machines
Kaizen, 5S & Poke Yoke
Mould Maintenance New mould Development Tooling Solutions
TECHNICAL SKILLS
Auto Cad
SAP

Work Experience

Manager
From : July 2023-Till Date
Company Profile : Manufacturer of Headlamps, Rear combination lamps

Job Profile :
Managing breakdown & preventive maintenance of moulds
Coordinating with production department, mould manufacturer and Development Manager for providing solutions to mould related issues
Monitoring consumption of spares and ensure availability of critical spares for moulds
Identifying the area for improvement in terms of cycle time analysing data and making action plan
Assist in New Mould Trials
Ensuring defined actions are implemented to avoid recurrence failures and zero NC'S
Establishing maintenance task are within the perimeter like MTTR, MTBF, BD Hrs.
Executing Execution of Japanese concept of KAIZENS, 5S & Poke Yoke
Preparing the maintenance audits documents as per ISO-TS 16949
Establishing and documenting preventative maintenance programs for all moulds to ensure ongoing quality and accuracy of moulded products
Providing solution on Tooling related issue and technical requirements for new processes
Contributing to the creation and implementation of best practice tool room vision, strategy, policies, processes and procedures to aid and improve operational performance
Working on mould polishing methods, Hot runner moulds, Mould welding & correction & Quality trouble
Analysing moulding defects, and process parameter adjustments within validated limits to achieve optimum quality results
Highlights:
Travelled to Sankei Giken Ano, Japan multiple times for providing training to juniors
Travelled to Jia Thai industrial co. ltd., Taiwan for Mould trials
Worked on the moulds of 110 Kg to 19 Tons
Excellent team leader, managing a team of members and guiding them to achieve organizational goals

Deputy Manager
From : Sep 2014 - July 2023
From : Manufacturer of Engines, Two Wheeler Engine & SPI Fleet

Tool Room Engineer
From : Feb 2013 - Aug 2014
Company Profile : A.G Industries

Junior Engineer
From : Jul 2010 - Jan 2013
Company Profile : BCH Electric Limited

PROFILE SUMMARY
Expertise in planning & implementing predictive, breakdown & preventive maintenance schedules for various tools as well as repairs & replacements of tools to control operations of plant
Showcased excellence in supervising the maintenance processes to optimise production activities (equipment availability & energy efficiency) and implementing effective preventive & predictive maintenance system accordingly
Proficient in implementing cost saving measures to achieve substantial reduction in terms of man-days, production cost, raw materials and energy consumption
Adept in overseeing production related task including planning, vendor development, mould making and troubleshooting
Experience of working on the moulds of 110 Kg to 19 Tons
Spearheading the Tool Room Operations in Manufacturing and Maintenance of Moulds & Dies
Incisive acumen in ascertaining requirement for development activities in tool room & interfacing with vendors for cost effective, timely sourcing of quality material
Exposure in preparing concept for new developments Tooling & fixture, assisting in tooling trials and ensuring corrective actions