• Gender: Male
• Age: 45
• Designation: Maintenance Manager
• Highest Education Level: Graduate - Degree
• Preferred Location: Gujarat
• Work Experience: 23.8 Year(s)

Education

B.Tech. Electrical from N.I.M.T Ahmadabad in 2015 with 62 %
Diploma in Electrical from N.I.M.T. Ahmadabad in 2012 with 68 %
I.T.I. Instrumentation from Gujarat Sec.Exam.Board.Gandhinagar. in 1998 with 78 %
S.S.C. from Gujarat Sec.Exam.Board.Gandhinagar. in 1996 with 71 %

Skill Sets

Key Skills
Operations & Maintenance
Process Improvement
Project Management
Cost Reduction
Spare Part Management
OEM Spares Devlopment
Team Building & Leadership
Safety Management
Kaizen & 5S Implementation

Work Experience

Maintenance Manager (Electronics, Electrical and Mechanical & Utility)
Since Feb 2018 to Nov’2020
Company profile- is part of the Plastic & Rubber Product Manufacturing Industry.

Job profile- Leading maintenance of:

?General troubleshooting of PLC related failure etc. (Siemens, B&R, Allen Bradley Modicon, and Omron)
?Installation & maintenance of AC / DC and servo drive in different machine center like Siemens, parker, control technique, eurotherm, Allen Bradley, Yaskawa, Delta, Mitsubishi. Fuji-Frenic etc.
?Knowledge and troubleshooting in plant automation of PLC, SCADA, DCS, PROFIBUS and ETHERNET communication network system.
?Knowledge of working operation and maintenance of different kind of photoelectric sensor, color mark Sensor, web camera , registration controller system , thickness controller, pneumatic system, Valves, Cylinders, Converters and others field devices (pressure sw. pressure gauges, Limit sw. Proximity sw. Photoelectric Sensor.
?Working knowledge & calibration of different type of Micro Processor Based Instrument as a transmitter, controller, converters, gauges, control valve, primary and secondary process control instrument.
?Working knowledge and maintenance of pneumatics & hydraulic system.
?Working knowledge and maintenance of different types of gearbox, pumps. AC/DC motors.
?Working knowledge & maintenance of boilers. ( LPG & HSD & FO Based )
?Working knowledge & maintenance of utility systems (air compressor, air dryers, HVAC, AHU)
?Working knowledge & maintenance of gas genset and diesel genset,
?Working knowledge & maintenance of weight lifting equipment forklift, electric lifter, pallet truck,
?Working knowledge of power distribution system switch gears , MCCB, MCB, MPCB,Soft Starter, ACB,
?Knowledge & maintenance of chilling plants. (Gwk Prasad. Voltas. blue star)
?Involvement in any kind of project like cost saving, quality improvement, energy conserve.
Key Responsibilities
Plan, organize and supervise the maintenance operation.( Preventive maintenance, Breakdown maintenance, pre planning maintenance )
Planning the annual maintenance for the plant in accordance with the production targets and existing plant parameters
Ability to handle problems using logically and systematic approach.
Identifies process deficiencies and operational gaps to increase the plant output.
Plan for evaluating the machine efficiency and introduce modifications for cost optimization..
Implement standardized work flows and providence on daily work priorities.
Undertake inventory maintenance and ensure spare parts availability for smooth running of the operations,
Explore and Implement new developments for improving machine conditions/process improvements and cost cutting
Development the machine OEM vendors and reduce the spears parts cost.
Able to establish workflow and processes for critical records and other documents including ISO
Achievements:-
Reduce the maintenance breakdown 3% to 1.8 % in sonnex packaging
Develop the machine OEM spears supplier to reduce the Maintenance cost
Complete the project work of W&H Mira flex machine & Cummins gas genset installation in within time period in sonnex packaging.
Develop the local vendors to reduce the OEM spears cost

Maintenance Manager
Since May2015 - Sep2017
Company profile- Industries Ltd supplies flexible packaging to the food industry, printed on a top of the range MASTER

May2011 - Apr2015: HUHATAMAKI-PPL Ltd. Silavassa as Maintenance Engineer

Nov’2000 - Apr2011: Hindalco ind. Limited Silavssa as a Maintenance Sr.Technician.

Project Handled

3-layer Re finisher blow film line -- Huhtamaki silvassa
Tandem extrusion line Huhtamaki silvassa
Comexi CI printing machine -- Huhtamaki silvassa.
BOBST MP4003 printing machine-- Huhtamaki silvassa.
Com-bi 4000 Nordmeccanica lamination --- Bhojraj ind. Nigeria
W&H Mira flex AL8 Flexo printing machine --- Sonnex packaging Nigeria
1500 KVA gas genset --- Sonnex packaging Nigeria
1.5 M Kcal Thermax boiler --- Sonnex packaging Nigeria
NGR plastic recycling machine -- Sonnex packaging Nigeria

Profile Summary
Dynamic career of 20 years that reflects rich experience and year-on-year success in Maintenance, Project Management, Planning, Execution, Safety and Cost Control across Manufacturing sector.
Highly experience in Electronics/ electrical / Instrumentation Mechanical and Utility section of flexible packaging and Plastic Extrusion plant.
Track record of establishing processes & SOPs, streamlining workflow and creating work environment to optimize resource & capacity utilization and escalate productivity & operational efficiencies
A forward thinking person with strong communication, analytical & organizational skills; well organized with a track record that demonstrates self-motivation & creativity to achieve corporate goals