Ref. No. : CA - 36652 - (Maintenance and Service - Mechanical – with 23.3 years in Plastic Industry)

Education

2016 DPGD (Operations) Weilingkar Institute Pune

2001 Diploma in Electrical Engineering Government Polytechnique, Pune

1998 HSC Modern College of Arts, Commerce & Science, Shivajinagar, Pune

1995 SSC Alegaonkar High School, Khadki, Pune

Skill Sets

Internal Auditing for ISO 14001:2004 & OHSAS 18001: 2007

Internal Auditing for ISO TS 16949: 2002

Work Experience

Maintenance Manager
From - Jul 2022 to Till Date
Company Profile - Automobile Plastic Components manufacturing company.

Job Profile - Responsible for all maintenance activities of all machines & utilities i.e. Injection molding machines Milacron, Haitian, LK make - 80T to 900T. DG set 300, IR Air compressor,
Cooling tower, MTC, Hot runner controllers, Dehumidifier, etc.
Responsible for outsourcing activities to ensure all supporting equipment are always in health in good condition.
Attending breakdown and preventative maintenance activities.
Ensure smooth running of Machines and its Accessories to Control Process wastage related machine break down.
Submit KPI/ MIS reports monthly basis with action plan & along with time lines to management. i.e. MTTR, MTBF,
Power consumption, inventory cost reduction etc.
Identifying and Training needs of maintenance staff in connection with product safety during maintenance activities. i.e.
machine, utility, Auxiliary
To ensure that all statutory and safety requirements are in place.
Monitoring of continual improvement activities
Ensure that Plant Assets are carefully and properly handled to increase the life of the equipment.
Responsible for effective implementation 5S in plant
Mentor plant supervisors / Sub ordinates in all areas such as problem solving, equipment issues and goal achievement.
Handle IATF audits, safety audits, supplier audits etc.

Dy. Manager Maintenance
From - Aug 2018 Aug 2020
Company Profile - Automobile Plastic Components manufacturing company

Job Profile - Proactively Identify of parts at all stages & their preservation to ensure that installed capacity of the plant
is always available for Production and to meet customer demand.
Initiate & Implement of corrective and preventive actions in machine maintenance department effectively.
Responsible for all maintenance activities of all machines & utilities
i.e. Injection molding machines Milacron, JSW, Engel, Huarong, L&T - 140T to 350T. DG set 500 & 750 KVA,
Kaeser Air compressor, Cooling tower, MTC, Hot runner controllers, Nitrogen gas compressor, Nitrogen gas
controller, Dehumidifier, Ultrasonic welding machine etc.
Responsible for outsourcing activities to ensure all supporting equipment are always in health in good condition.
Responsible for product changeover activities. Attending breakdown and preventative maintenance activities.
Ensure smooth running of Machines and its Accessories to Control Process wastage related machine break down.
Submit KPI/ MIS reports monthly basis with action plan & along with time lines to management. i.e. MTTR, MTBF,
Plant Breakdown percentage, Power consumption
Identifying and Training needs of maintenance staff in connection with product safety during maintenance activities. i.e.
machine ,utility , Auxiliary, Safety & fire fighting training
To ensure that all statutory and safety requirements are in place.
Monitoring of continual improvement activities
Ensure that Plant Assets are carefully and properly handled to increase the life of the equipments.
Responsible for Energy management and actively participate in OHSAS activity.
Responsible for Health & Safety in plant.
Responsible for effective implementation 5S in plant
Mentor plant supervisors / Sub ordinates in all areas such as problem solving, equipment issues and goal achievement.
Nitrogen gas molding , Cinpress gas controller & Gas compressor maintenance
Handle IATF audits, safety audits, supplier audits etc.
TPM activity in plant & JH , PM pillar activities on machine
Handle Wittman pick & place robot and Yaskawa Motoman MH12 robot maintenance.

Maintenance Head
From - May 2014 Aug 2018
Company Profile - Manufacturing Plastic Components.

Executive Maintenance
From - Dec 2008 Apr 2014
Company Profile -Kosi Plast Private Limited

Maintenance Engineer
From - Jan 2003 Dec 2008
Company Profile - Varroc Polymers Private Limited

Trainee Apprentice (Maintenance)
From - Jan 2002 Dec 2002
Company Profile - Ordnance Factory ,

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