Ref. No. : CA - 32511 - (Maintenance and Service - Mechanical – with 22.9 years in Plastic Industry)

Education

2002 Diploma in electrical Engineering M.S.B.T.E. Mumbai

1999 H.S.C.Pune

1997 S.S.C. Pune

Skill Sets

Electrical supervisor license M.S- 41069.
Award of excellent & outstanding achiever From Samsonite.

Work Experience

Maintenance Manager
From 30 Apr 2018 To Till Date
Company Profile-
Used to manufacture plastic products as per your specifications.

Job Profile-
Known maintenance activity injection molding machine & all ancillary machines. (Injection molding machine like ferromatic / milacron, Windsor, Jonwai ,Shibhura & all electric machine like JSW, Hithen & Tederic from 150 T to 380 T)
Known maintenance activities of tool room department & can handle different types of imported mould (hot runners type with pin & gate valve type, multi cavity. preventive, corrective & trouble shootings) also all types of engineering work related to moulds & machine.
Known production process & all plant activities & can handle the plant independently. (Can do the work as plant Manager)
Total refurbishment with troubleshooting knowledge in injection molding machine as electrical, mechanical & hydraulics.
Overall new projects handling from all utility equipment with new machine installation as successfully. (selection of new machine with total supporting equipments )
Robot installation with IMM & overall knowledge related to robots program, maintenance with selection criteria. ( Witmann + Devhanshri )
Expertise in thin wall (Thin wall containers) process related to machine, mould & utility.
Known maintenance of AC, DC servo motor, stepper motors. Also expertise in special purpose spindle with their total assembly maintenance. ( HSD Elctrospindles, high speed spindle repairs & maintenance )
Operation & trouble shooting in PLC & PLC based machines. Expertise in machine automatons, modification & renovation. Programming level knowledge like backup & restore & other changes if any. (PLC Handle Siemens,Allenbradely,messung,Mitsubishi & Bhechoff ) Known maintenance activities of robot & scada based machines.
Known maintenance activities of vacuum forming machines & PVC membrane pressing machine.
Operation & maintenance of pneumatics & hydraulic system. Total knowledge with selection of products.
Handle AC & DC Drives. ( Danfoss,ABB,Yaskawa,IEEC & Siemens AC Drives up to 180 HP & DC up to 30 KW ) Also handle AC & DC servo drives with all troubles shootings.
Known maintenance activities of air compressors Sets,chillers,cooling towers, vacuum & water pumps. All utilities equipment trouble shooting & maintenance. ( DG set up to 750 Kva & Air compressor up to 400 CFM )
Known maintenance activities of HTOCB,VCB, MCCB & all switchgears & selection of its according load. HT yards & their all equipment maintenance, HT & LT lines. PCC, MCC, AMF, RTPFC panels & high configured ACBs System maintenance. (Transformer up to 2000 Kva & 33 kva sub stations)
Installation & commissioning of overall plant equipment. Carried installation of overall Plant setup as per layout.
Known maintenance activity of different types of multi speed induction motors with their control & Power wiring. All general motors maintenance. (Motor up to 100HP)
Knowledge regarding all materials handling system & made automation for same. (Forklifts, Stacker, Overhead crane, auto conveyors & all materials handling systems maintenance)
MAINTENANCE MANAGER PROFILE:
Carried Electrical, electronics & mechanical core level maintenance activity to all plant machines.
Manage maintenance staff, processes & activities for maintaining all plant machinery to ensure safe, continual & efficient operation.
Ensures periodic & preventive maintenance are appropriately scheduled & accomplished & that emergency trouble shooting & maintenance support readily available as needed.
Ensures preventive maintenance & repair of all machines to minimize down time & has also cost effective. Applied why & why techniques for repeated failure & still lot of work carried independently & also completed successfully. Also done the modification & renovation in machine system.
Work with production superior in planning, budgeting, executing work plans & coordinates priorities.
Prepare management report as required & maintain other government statutory work like state electricity & other governments activity. Also maintain annual maintenance contract activity for the machines & utility equipment & perform its very precisely from service provider.
Monitoring production process with energy & necessary work carried for energy saving with production process & other general equipment. Regular alert related to energy saving, daily watch & verify each machines energy consumption as per standards to maintain minimum electricity bill. Also provide the necessary trainings on shop floor for energy saving point of view.
Manage all necessary & required spares for the machines & achieve / focus repairing skill everywhere.
Regular develop / find the cost-effective ways for machine maintenance for spares like electrical, electronics & mechanical with maintain all technical standards during same.
Knowledge regarding TPM, MTTR, MTBF, CBM,TBM,Kaizen & working with ISO ( 9001 -2015, EMS14001- 2015 & OHSAS
18001-2015 ) & ERP system.
Apart from this we can handle the total plan from inward of all things to till dispatch, commercially & technical fulfill to handle all types of works.

Manager - Maintenance
From From 08 Nov 2009 To Mar 2018
Company Profile-
Engaged in manufacturing spindles

Sr.Officer Maintenance
From 02 Oct 2007 To 06 Nov2009
Samsonite south Asia (p)Ltd.

Engineer. Maintenance
From 5 Aug 2005 To Sep 2007
Prince pipes & fittings (P)ltd

Jr. Engineer, Electrical
From 17 June 2002 To 4 Aug 2005
Unique sugars ltd

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